🏷️ Basic Information Identification Make: Rover Model: 25 / MG ZR Product Name: Rover 25 MG ZR Complete Workshop Service Repair Manual 2001-2005 Generation Generation Identifier: RG (Post-facelift) Codes Platform Code: PG1 (common to Rover 200/25, MG ZR, Honda Civic (EG/EK) derived) 👋 Introduction Market Position Market Position: The Rover 25 and MG ZR were positioned as compact, affordable family cars (Rover 25) and sporty, performance-oriented hatchbacks (MG ZR) in the UK and select international markets. They were successors to the Rover 200 series and represented a significant evolution in design and engineering. Competitive Analysis Competitors: Competed against vehicles like the Ford Focus, Vauxhall/Opel Astra, Volkswagen Golf, Peugeot 306/307, and Renault Mégane. The MG ZR specifically targeted sportier variants like the Ford Focus ST and Vauxhall Astra GSi. Key Features Key Features: The Rover 25 offered practicality and comfort, while the MG ZR emphasized enhanced handling, sporty styling, and more powerful engine options. Both models benefited from the K-series engine family, known for its lightweight design and tunability. 📋 Manual Details Coverage Areas Coverage: Comprehensive Service and Repair Procedures A-Z, all models, engines, trim, and transmission types. Page Count Page Count: Estimated 1000+ pages (typical for a complete workshop manual of this era) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF compatible) 📖 Manual Coverage Systems Covered Systems: Engine mechanicals (including cylinder head, block, pistons, crankshaft, camshafts), Fuel system (injection, carburetion on older variants, pumps, injectors), Ignition system, Cooling system, Lubrication system, Exhaust system, Clutch, Manual and Automatic transmissions (PG1, R65, JATCO), Driveshafts, Suspension (front and rear), Steering system (hydraulic power steering), Brakes (ABS, standard), Electrical system (wiring diagrams, starter, alternator, battery, lighting, ECUs), Climate control (HVAC), Bodywork and interior (trim, doors, windows, seats), Safety systems (airbags, seatbelts). Procedures Included Procedures: Routine maintenance (oil changes, filter replacements, spark plugs), Tune-ups, Component diagnostics, Troubleshooting guides, Repair procedures (engine overhaul, transmission rebuild, brake system service, suspension component replacement), Electrical system troubleshooting and repair, Body panel repair and adjustment, Interior component removal and installation, Air conditioning system servicing, Wheel alignment specifications. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Includes detailed specifications, torque values, diagnostic procedures, and exploded views. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution digital images and text, optimized for printing individual pages or chapters. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Rover K-Series (1.1, 1.4, 1.6, 1.8 litre, naturally aspirated and supercharged for MG ZR) and L-Series Diesel (2.0 litre turbo diesel). Performance K Series 1.8 Vvc: 1.8L 16v VVC (Variable Valve Control) producing approx. 160 PS (118 kW) and 174 Nm (128 lb-ft) torque (MG ZR 160). K Series 1.4: 1.4L 16v producing approx. 103 PS (76 kW) and 124 Nm (92 lb-ft) torque (Rover 25 1.4, MG ZR 105). Fuel System Fuel System: Multi-point Fuel Injection (MPI) for K-series engines. Rotary-pump driven indirect injection for L-series diesel. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (PG1 family for most K-series variants, R65 for lower-powered models). Optional Optional Transmission: 4-speed automatic transmission (JATCO) available on some Rover 25 models, typically with 1.6L and 1.8L engines. Features Transmission Features: PG1 transmissions are known for their robust construction and shift quality. Automatic transmissions offer convenience for urban driving. 📐 Dimensions Exterior Exterior Dimensions: Approximate Length: 4021 mm, Width: 1713 mm, Height: 1407 mm (Rover 25). MG ZR slightly lower ride height. Cargo Cargo Volume: Approximate boot space: 304 litres (Rover 25). Weights Kerb Weight: Varies by engine and specification, typically ranging from 1100 kg to 1250 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: Achieved a 3-star Euro NCAP safety rating. Later models incorporated some improvements. Active Features Active Safety: Optional Anti-lock Braking System (ABS), Power-assisted steering, ventilated front disc brakes, solid rear disc brakes. Passive Features Passive Safety: Front airbags, side impact bars, seatbelt pre-tensioners, energy-absorbing steering column. 💡 Technology Features Infotainment Infotainment System: Basic radio cassette or CD player, often with AM/FM tuner. Some higher trims may feature upgraded sound systems and speaker configurations. Auxiliary input for external devices was rare in early models. Driver Assistance Driver Assistance Features: Optional ABS, power steering. Features like traction control or advanced stability systems were not common for this era. Connectivity Connectivity Options: Limited connectivity options by modern standards. Some models may have had basic alarm systems and remote central locking. 🔧 Maintenance Service Intervals Scheduled Maintenance: Engine oil and filter change: typically every 10,000 miles or 12 months. Air filter: every 20,000 miles. Spark plugs (K-series): every 60,000 miles or 4 years. Cam belt (K-series): typically every 60,000 miles or 4 years (critical to adhere to this to prevent engine damage). Fluid Specifications Engine Oil: API SG/SH...