🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Years Covered: 2001, 2002, 2003 Platform Code: RP 👋 Introduction Market Position Market Position: The Aprilia RSV Mille (RP platform) was a flagship superbike from its inception, targeting the premium sportbike segment with its Italian flair, powerful V-twin engine, and advanced chassis technology. It competed directly with established Japanese and European litre-class sportbikes. Competitive Analysis Competitors: Key competitors included the Ducati 996/998, Yamaha YZF-R1, Honda CBR929RR/954RR Fireblade, Suzuki GSX-R1000, and Kawasaki Ninja ZX-10R. Key Features Key Features: Rotax 990cc V-twin engine, advanced chassis dynamics, distinctive Italian design, high-performance braking and suspension components, focus on rider feedback. Manual Purpose Purpose: This workshop service repair manual is an indispensable tool for owners and technicians seeking to maintain, diagnose, and repair the 2001-2003 Aprilia RSV Mille. It provides detailed procedures and specifications required for all mechanical and electrical aspects of the motorcycle. 📋 Manual Details Coverage Areas Coverage Type: Workshop Service Repair Page Count Page Count: 386 Manual Type Manual Type: Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning, fuel injection, ignition system, lubrication, cooling system Transmission: Clutch operation and replacement, gearbox disassembly and assembly, shift mechanism, lubrication Chassis: Frame inspection and repair, front fork (suspension, seals, oil), rear shock absorber, steering head bearings Brakes: Front and rear brake system hydraulics, caliper service, disc inspection, master cylinder overhaul, bleeding procedures Electrical: Wiring diagrams, battery, charging system (alternator, regulator), starting system, lighting, instruments, ECU diagnostics Fuel System: Fuel tank, fuel pump, injectors, fuel pressure regulator, EFI system troubleshooting Exhaust: Exhaust system inspection, component replacement Cooling System: Radiator, fan, thermostat, coolant circulation, fluid specifications Procedures Included Maintenance: Scheduled maintenance, oil and filter changes, chain adjustment, tire pressure, brake pad inspection Troubleshooting: Diagnostic flowcharts for common issues, electrical fault finding, engine performance problems Repair: Component disassembly, reassembly, calibration, and replacement for all major systems Inspection: Pre-ride checks, detailed component inspection guidelines Specifications: Torque values, clearances, tolerances for all fasteners and components Technical Depth Depth: Comprehensive from basic rider maintenance to full engine and electrical system rebuilds, suitable for professional mechanics and experienced enthusiasts 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled Displacement: 998 cc (60.9 cu in) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130-135 hp @ 9,500 rpm (varies by market and specific model year) Torque: Approx. 100-105 Nm @ 7,000 rpm (varies by market and specific model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), multi-point injection Fuel Type: Unleaded gasoline, minimum 95 RON Ignition Ignition System: Digital electronic ignition with variable ignition timing Lubrication Oil Type: API SG or higher, JASO MA certified, SAE 10W-40 or 15W-50 (refer to manual for exact specifications) Cooling System Coolant Type: Ethylene glycol-based coolant, 50% mixture with distilled water 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil: Refer to engine oil specifications (shared lubrication system for engine and gearbox), SAE 10W-40 or 15W-50 recommended 📐 Dimensions Exterior Length: Approx. 2,080 mm (81.9 in) Width: Approx. 720 mm (28.3 in) at handlebars Height: Approx. 1,135 mm (44.7 in) at seat Wheelbase: Approx. 1,410 mm (55.5 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 210 kg (463 lbs) Fuel Tank Capacity: 21 Liters (5.5 US gal) Wheels Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 Wheel Bolt Pattern: N/A (Magnesium alloy wheels, typically 3-bolt for race-oriented designs; specific OEM pattern required from manual) 🛡️ Safety Features Ratings Safety Ratings: Motorcycles of this era are not typically assigned formal crash test ratings like automobiles. Safety relies on inherent design and rider skill. Active Features Braking System: Dual front discs with Brembo 4-piston calipers, single rear disc with Brembo caliper. Optional ABS was not standard on this model range but could be available on specific variants or aftermarket. Suspension: Fully adjustable upside-down front forks (e.g., Öhlins or Showa on some variants) and adjustable rear monoshock, providing significant control and stability. Passive Features Lighting: Dual halogen headlights, LED tail light Frame Construction: Aluminum alloy twin-spar frame for rigidity and lightweight 💡 Technology Features Infotainment Infotainment System: Basic analogue and digital instrument cluster displaying speed, RPM, engine temperature, fuel level, clock, and basic trip functions. No advanced infotainment systems common in modern motorcycles. Driver Assistance Driver Assistance Features: Limited. Primarily advanced chassis and suspension tuning for rider control. No electronic rider aids like traction...