HUSQVARNA TE 400 Digital Workshop Repair Manual 2001-2002
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🏷️ Basic Information Identification Make: Husqvarna Model: TE 400 Year: 2001-2002 Product Type: Digital Workshop Repair Manual 👋 Introduction Market Position Target Audience: Husqvarna TE 400 owners and independent repair shops. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, enabling significant cost savings on service and repairs compared to dealerships. Key Features Content Scope: Comprehensive A-Z repair procedures, high-quality visuals, diagnostic tools. Accessibility: Instant download, easy to view and print, user-friendly. 📋 Manual Details Coverage Areas Engine Service: Complete Transmission Service: Complete Chassis Service: Complete Electrical System Service: Complete Body And Frame Service: Complete Suspension Service: Complete Braking System Service: Complete Cooling System Service: Complete Fuel System Service: Complete Exhaust System Service: Complete Ignition System Service: Complete Diagnostic Procedures: Comprehensive Troubleshooting Guide: Included Page Count Estimated Pages: Variable (digital, comprehensive) Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine teardown, assembly, component testing, timing, lubrication, cooling, fuel delivery, ignition. Transmission: Clutch operation, gearbox disassembly/assembly, gear selection, lubrication. Electrical: Wiring diagrams, component testing, charging system, ignition system, lighting, starting system. Brakes: Hydraulic system, brake fluid, caliper, master cylinder, brake pad replacement, bleeding procedures. Suspension: Front forks (damping, seals, oil), rear shock absorber, linkage, bearings. Frame And Bodywork: Frame inspection, body panel removal/installation, seat, fuel tank, handlebars. Wheels And Tires: Spoke tensioning, tire changing, rim maintenance, wheel bearings. Carburetion: Carburetor disassembly, cleaning, adjustment, jetting information. Procedures Included Preventive Maintenance: Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning. Routine Inspection: Pre-ride checks, visual inspections of all major components. Repair Procedures: Step-by-step instructions for all major and minor repairs. Rebuilding Procedures: Detailed instructions for engine and transmission rebuilds. Diagnostic Troubleshooting: Flowcharts and symptom-based troubleshooting for common issues. Wiring Diagrams: Full electrical system schematics. Torque Specifications: Precise torque values for all fasteners. Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds). Detail Level: Professional technician level, including all diagnostic and repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF Print Quality Quality: High Quality Photos, Illustrations, and Diagrams Printability: Printable Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) Computer Requirements Operating Systems: Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, and all Mac computers. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder (expected for TE 400) Displacement: Approximately 373cc (common for TE 400 in this era) Bore X Stroke: Specific values available in manual Cooling System: Liquid-cooled Performance Horsepower: Specific figures available in manual Torque: Specific figures available in manual Fuel System Carburetor: Mikuni (likely VM series or similar, specific model in manual) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug: Specific type and gap in manual (e.g., NGK CR9E or similar) Lubrication Engine Oil Type: Specific viscosity and API rating (e.g., SAE 10W-40, JASO MA) in manual. Oil Capacity: Specific volume (with/without filter change) in manual. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate Features Gear Ratios: Detailed ratios for each gear available in manual. Transmission Oil Type: Specific type and capacity for gearbox in manual. 📐 Dimensions Exterior Wheelbase: Specific measurement in manual Seat Height: Specific measurement in manual Weights Dry Weight: Specific weight in manual (e.g., ~115-120 kg) Fuel Tank Capacity: Specific volume in manual (e.g., ~7-8 liters) 🛡️ Safety Features Ratings Safety Ratings: N/A (Off-road motorcycles are not subject to the same crash testing as cars) Active Features Braking System: Hydraulic disc brakes (front and rear) Passive Features Frame Construction: Robust steel frame designed for off-road use. 💡 Technology Features Infotainment Infotainment System: Not applicable (basic off-road motorcycle). Driver Assistance Electronic Aids: None (designed for pure riding experience). Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual for specific intervals (e.g., every 10-15 hours of use or annually). Air Filter Cleaning: Frequent cleaning recommended based on riding conditions (e.g., every few rides). Spark Plug Replacement: Refer to manual for recommended replacement intervals. Chain Lubrication Adjustment: Regularly, based on usage and conditions. Valve Clearance Check: Refer to manual for mileage or hours interval. Fluid Specifications Engine Oil: Refer to manual for exact SAE viscosity and API rating (typically 10W-40, JASO MA rated). Fork Oil: Specific type and quantity required for front forks detailed in manual. Brake Fluid: DOT 4 recommended for hydraulic brake systems. Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings (typical for enduro bikes of this age). Potential Electrical Issues: Degradation of wiring connectors or stator/regulator issues can occur with age and exposure to elements. 📚 Vehicle History Brand Heritage Brand Origin: Swedish brand with a long history in motorcycle and outdoor equipment manufacturing. Model Evolution Te Series: The TE (Terra Extreme) series is Husqvarna's line of enduro...
Pre-ride checks, visual inspections of all major components.
Repair Procedures:
Step-by-step instructions for all major and minor repairs.
Rebuilding Procedures:
Detailed instructions for engine and transmission rebuilds.
Diagnostic Troubleshooting:
Flowcharts and symptom-based troubleshooting for common issues.
Wiring Diagrams:
Full electrical system schematics.
Torque Specifications:
Precise torque values for all fasteners.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds).
Detail Level:
Professional technician level, including all diagnostic and repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Quality:
High Quality Photos, Illustrations, and Diagrams
Printability:
Printable
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Computer Requirements
Operating Systems:
Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, and all Mac computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single-cylinder (expected for TE 400)
Displacement:
Approximately 373cc (common for TE 400 in this era)
Bore X Stroke:
Specific values available in manual
Cooling System:
Liquid-cooled
Performance
Horsepower:
Specific figures available in manual
Torque:
Specific figures available in manual
Fuel System
Carburetor:
Mikuni (likely VM series or similar, specific model in manual)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug:
Specific type and gap in manual (e.g., NGK CR9E or similar)
Lubrication
Engine Oil Type:
Specific viscosity and API rating (e.g., SAE 10W-40, JASO MA) in manual.
Oil Capacity:
Specific volume (with/without filter change) in manual.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate
Features
Gear Ratios:
Detailed ratios for each gear available in manual.
Transmission Oil Type:
Specific type and capacity for gearbox in manual.
📐 Dimensions
Exterior
Wheelbase:
Specific measurement in manual
Seat Height:
Specific measurement in manual
Weights
Dry Weight:
Specific weight in manual (e.g., ~115-120 kg)
Fuel Tank Capacity:
Specific volume in manual (e.g., ~7-8 liters)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Off-road motorcycles are not subject to the same crash testing as cars)
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Frame Construction:
Robust steel frame designed for off-road use.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic off-road motorcycle).
Driver Assistance
Electronic Aids:
None (designed for pure riding experience).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals (e.g., every 10-15 hours of use or annually).
Air Filter Cleaning:
Frequent cleaning recommended based on riding conditions (e.g., every few rides).
Spark Plug Replacement:
Refer to manual for recommended replacement intervals.
Chain Lubrication Adjustment:
Regularly, based on usage and conditions.
Valve Clearance Check:
Refer to manual for mileage or hours interval.
Fluid Specifications
Engine Oil:
Refer to manual for exact SAE viscosity and API rating (typically 10W-40, JASO MA rated).
Fork Oil:
Specific type and quantity required for front forks detailed in manual.
Brake Fluid:
DOT 4 recommended for hydraulic brake systems.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings (typical for enduro bikes of this age).
Potential Electrical Issues:
Degradation of wiring connectors or stator/regulator issues can occur with age and exposure to elements.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish brand with a long history in motorcycle and outdoor equipment manufacturing.
Model Evolution
Te Series:
The TE (Terra Extreme) series is Husqvarna's line of enduro motorcycles, designed for versatile off-road riding.
Production
Manufacturing Location:
Historically Sweden, though ownership has changed (e.g., Cagiva Group, BMW, KTM).
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the 2001-2002 TE 400 are not widely publicized as it falls within a period of changing ownership and market focus for Husqvarna. However, Husqvarna has a strong heritage in enduro racing.
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