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2001-2005 Honda TRX250EX Sportrax ATV Service Repair Workshop Manual (2001 2002 2003 2004 2005)
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Basic Information Identification Make: Honda Model: TRX250EX Sportrax Year: 2001-2005 Codes Chassis Code: TRX250EX Introduction Market Position Market Position: The Honda TRX250EX Sportrax is a popular entry-level to mid-level sport...
Tipo: ATV
Proveedor:
SKU: 168495
Etiquetas:
ATV
Honda
Manual
Repair Guide
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| Basic Information | |
| Identification | |
| Make: | Honda |
| Model: | TRX250EX Sportrax |
| Year: | 2001-2005 |
| Codes | |
| Chassis Code: | TRX250EX |
| Introduction | |
| Market Position | |
| Market Position: | The Honda TRX250EX Sportrax is a popular entry-level to mid-level sport ATV, known for its reliability, ease of use, and versatility for recreational riding and light trail use. |
| Competitive Analysis | |
| Competitive Analysis: | Competed against similar 250-300cc class sport ATVs from manufacturers like Yamaha (Blaster 200, Warrior 350), Suzuki (Quadsport Z250), and Kawasaki (Bayou 250, Mojave 250). |
| Key Features | |
| Key Features: | Shaft drive, automatic clutch, reliable 229cc engine, comfortable ergonomics, and Honda's reputation for quality and durability. |
| Manual Details | |
| Coverage Areas | |
| Coverage Areas: | Complete factory service, repair, and workshop information for the 2001-2005 Honda TRX250EX Sportrax ATV. |
| Page Count | |
| Page Count: | Not Specified (assumed comprehensive based on description) |
| Manual Type | |
| Manual Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Delivery | |
| Delivery: | Instant Download, NO waiting. |
| Value Proposition | |
| Value Proposition: | Inexpensive way to keep your vehicle working properly, saving money on postage and packaging. |
| Manual Coverage | |
| Systems Covered | |
| Systems Covered: | General information, frame, body panels, exhaust system, lubrication system, cooling system, fuel system, engine, cylinder head, valve train, clutch, gearshift linkage, alternator, starter clutch, crankcase, transmission, crankshaft, piston, cylinder, front wheel, suspension, steering, rear wheel, suspension, hydraulic brake system, battery, charging system, ignition system, electric starter, lights, meters, switches, wiring diagram, troubleshooting. |
| Procedures Included | |
| Procedures Included: | Step-by-step instructions for complete disassembly, repair, maintenance, and reassembly of all major vehicle systems. Includes diagnostic procedures and troubleshooting guides. |
| Technical Depth | |
| Technical Depth: | Comprehensive, covering everything from basic maintenance to in-depth engine rebuilds and electrical system diagnostics. Suitable for both novice DIYers and experienced mechanics. |
| Wiring Diagrams | |
| Wiring Diagrams: | Includes detailed, color-coded wiring diagrams for the entire electrical system, aiding in troubleshooting electrical faults and component identification. |
| Troubleshooting | |
| Troubleshooting Guide: | A dedicated troubleshooting section with flowcharts and diagnostic trees for common problems, helping identify causes and solutions for engine, electrical, and mechanical issues. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Print Quality: | High-quality diagrams and text. All pages are printable. |
| Binding Type | |
| Binding Type: | Digital Download (printable) |
| Paper Type | |
| Paper Type: | N/A (Digital) |
| Compatibility | |
| Compatibility: | Compatible with all versions of Windows & Mac. |
| Requirements | |
| Requirements: | Adobe PDF Reader & WinZip. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Air-cooled, four-stroke, SOHC, 2-valve single-cylinder |
| Displacement: | 229 cc (13.9 cubic inches) |
| Performance | |
| Bore X Stroke: | 66.0 mm x 66.0 mm |
| Compression Ratio: | 9.3:1 |
| Fuel System | |
| Carburetor: | Keihin 30mm diaphragm-type (likely, specific model number would be in the manual) |
| Fuel Type: | Unleaded regular gasoline |
| Ignition | |
| Ignition System: | CDI (Capacitor Discharge Ignition) with electronic advance |
| Cooling | |
| Cooling System: | Air-cooled |
| Engine Features | |
| Engine Layout: | Single-cylinder, longitudinal crankshaft |
| Starter System: | Electric starter |
| Oil Filter Type: | Paper element (location and part number detailed in manual). |
| Camshaft Drive: | Chain drive |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed with automatic clutch and reverse |
| Final Drive: | O-ring-sealed chain drive with heavy-duty sprockets |
| Features | |
| Clutch Type: | Wet, multi-plate, automatic centrifugal |
| Transmission Features | |
| Gear Ratios: | Detailed gear ratios for all 5 speeds and reverse are provided in the manual for torque and speed calculations. |
| Transmission Oil Type: | Honda Moly Grease (for specific components) and engine oil for wet clutch lubrication (refer to manual for exact specifications and capacities). |
| Dimensions | |
| Exterior | |
| Overall Length: | Approx. 72.8 inches (1849 mm) |
| Overall Width: | Approx. 44.9 inches (1140 mm) |
| Overall Height: | Approx. 43.1 inches (1095 mm) |
| Wheelbase: | Approx. 47.2 inches (1199 mm) |
| Weights | |
| Dry Weight: | Approx. 346 lbs (157 kg) |
| Fuel Capacity: | Approx. 2.6 US gallons (9.8 L), including 0.7 US gallon (2.7 L) reserve |
| Towing Capacity: | Not Specified (ATVs typically have limited or no specified towing capacity for safety reasons) |
| Dimensions | |
| Ground Clearance: | Approx. 7.0 inches (178 mm) |
| Seat Height: | Approx. 32.1 inches (815 mm) |
| Front Tire Size: | AT21 x 7-10 (or similar, specific sizing and pressure in manual) |
| Rear Tire Size: | AT20 x 10-9 (or similar, specific sizing and pressure in manual) |
| Wheelbase: | 1200 mm (47.2 in) |
| Safety Features | |
| Active Features | |
| Active Features: | Front and rear hydraulic disc brakes, engine braking via transmission, neutral indicator. |
| Passive Features | |
| Passive Features: | Ergonomic seating, sturdy frame, integrated fenders, handlebar guards (may vary by specific model year). |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | N/A (Basic ATV, no infotainment system). |
| Driver Assistance | |
| Driver Assistance Features: | N/A (Basic ATV, no electronic driver assistance systems). |
| Connectivity | |
| Connectivity Features: | N/A (No electronic connectivity features). |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 1,000 km or 6 months (refer to manual for specific conditions, e.g., severe use). |
| Air Filter Cleaning: | Every 400 km or as needed based on dusty conditions. Replace as necessary. |
| Spark Plug Replacement: | Inspect every 1,000 km. Replace as needed. (Specific plug type such as CR6HSA or similar). |
| Valve Clearance Adjustment: | Inspect every 4,000 km or 24 months. (Specify intake and exhaust clearances: e.g., Intake 0.10 mm, Exhaust 0.12 mm - consult manual for exact figures). |
| Fluid Specifications | |
| Engine Oil Type: | SAE 10W-40 API SG or higher, SJ, SL, SM certified. Honda 4-stroke motorcycle oil recommended. |
| Engine Oil Capacity: | Approx. 1.6 L (1.7 US qt) without filter change, 1.7 L (1.8 US qt) with filter change. (Verify with manual). |
| Brake Fluid Type: | DOT 4 hydraulic brake fluid. |
| Coolant Type: | Not applicable (Air-cooled engine). |
| Known Issues | |
| Known Issues: | Potential for carburetor gumming if fuel sits for extended periods, cam chain tensioner wear over time (requiring replacement), and general wear and tear on suspension components from aggressive use. |
| Lubrication System | |
| Lubrication System Type: | Forced lubrication by wet-sump system. |
| Maintenance Schedule | |
| Maintenance Schedule Overview: | The manual details a comprehensive preventative maintenance schedule, covering checks and replacements at specific mileage or time intervals to ensure optimal performance and longevity. |
| Lubrication Points | |
| Lubrication Points: | Detailed diagrams identify all lubrication points, including steering stem, suspension pivots, brake levers, and throttle cables, specifying the correct lubricant type and frequency. |
| Torque Specifications | |
| Torque Specifications: | Critical torque specifications for engine, chassis, suspension, and brake fasteners are provided to ensure safe and correct assembly. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Honda has a long-standing reputation for producing reliable and durable ATVs, with a focus on user-friendly design and accessible performance. |
| Model Evolution | |
| Model Evolution: | The TRX250EX replaced the earlier TRX250 in Honda's lineup, offering updated styling, improved ergonomics, and the convenience of an automatic clutch. It served as a key model in Honda's sport ATV segment for a significant period. |
| Production | |
| Production Period: | The TRX250EX was produced from 2001 through 2005. It was later succeeded by models like the TRX250X with a different engine and transmission configuration. |