Yamaha YFM660 Raptor 660 2001-2005 Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM660 Raptor 660 Model Designation: Raptor 660 Vehicle Type: ATV (All-Terrain Vehicle) Generation Generation Identifier: First Generation Raptor Codes Model Codes: YFM660 👋 Introduction Market Position Target Audience: Mechanical technicians and knowledgeable ATV owners. Value Proposition: Enables users to build and maintain a reputation of quality service by providing reliable information. Competitive Analysis Benefit To Owner: Empowers owners to perform DIY maintenance and repairs, saving money on labor and overhead. Key Features Emphasis Symbols: Utilizes WARNING, CAUTION, and NOTE to highlight critical information. Information Source: Based on information available in authorized Yamaha dealer service departments. Accuracy Statement: Endeavored to ensure accuracy of all information. Completeness: Contains all necessary instructions for any required repair. 📋 Manual Details Coverage Areas Covered Years: 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: 432 Manual Type Type: Workshop Service Manual Purpose: Repair and Overhaul Language Language: English Format File Format: PDF Delivery Method: Digital Download (Email) Printability: Yes 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, and repair of engine components. Fuel System: Detailed instructions for fuel delivery, carburetor (or fuel injection if applicable), fuel tank, and lines. Ignition System: Information on ignition timing, components (spark plug, coil, CDI unit), and troubleshooting. Lubrication System: Procedures for oil changes, oil pump, oil filter, and lubrication system maintenance. Exhaust System: Details on exhaust manifold, muffler, and related components. Electrical System: Wiring diagrams, troubleshooting for starting, charging, lighting, and other electrical components. Transmission: Complete coverage of transmission removal, disassembly, assembly, and repair. Drivetrain: Information on drive shafts, differentials (if applicable), and final drive systems. Suspension: Details on front and rear suspension systems, including shocks, springs, and linkages. Brakes: Procedures for brake system maintenance, caliper repair, fluid replacement, and bleeding. Steering: Information on steering mechanism, tie rods, and...

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Tipo: Atv

Proveedor:

SKU: 70717

Colecciones: ALL ATV Powersports

Disponibilidad: 9999 En stock

Etiquetas: 2001 2002 2003 2004 2005 ATV Powersports Raptor Models Yamaha YFM660 Raptor 660

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM660 Raptor 660

Model Designation:

Raptor 660

Vehicle Type:

ATV (All-Terrain Vehicle)

Generation

Generation Identifier:

First Generation Raptor

Codes

Model Codes:

YFM660

👋 Introduction

Market Position

Target Audience:

Mechanical technicians and knowledgeable ATV owners.

Value Proposition:

Enables users to build and maintain a reputation of quality service by providing reliable information.

Competitive Analysis

Benefit To Owner:

Empowers owners to perform DIY maintenance and repairs, saving money on labor and overhead.

Key Features

Emphasis Symbols:

Utilizes WARNING, CAUTION, and NOTE to highlight critical information.

Information Source:

Based on information available in authorized Yamaha dealer service departments.

Accuracy Statement:

Endeavored to ensure accuracy of all information.

Completeness:

Contains all necessary instructions for any required repair.

📋 Manual Details

Coverage Areas

Covered Years:

2001, 2002, 2003, 2004, 2005

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Purpose:

Repair and Overhaul

Language

Language:

English

Format

File Format:

Delivery Method:

Digital Download (Email)

Printability:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including disassembly, assembly, and repair of engine components.

Fuel System:

Detailed instructions for fuel delivery, carburetor (or fuel injection if applicable), fuel tank, and lines.

Ignition System:

Information on ignition timing, components (spark plug, coil, CDI unit), and troubleshooting.

Lubrication System:

Procedures for oil changes, oil pump, oil filter, and lubrication system maintenance.

Exhaust System:

Details on exhaust manifold, muffler, and related components.

Electrical System:

Wiring diagrams, troubleshooting for starting, charging, lighting, and other electrical components.

Transmission:

Complete coverage of transmission removal, disassembly, assembly, and repair.

Drivetrain:

Information on drive shafts, differentials (if applicable), and final drive systems.

Suspension:

Details on front and rear suspension systems, including shocks, springs, and linkages.

Brakes:

Procedures for brake system maintenance, caliper repair, fluid replacement, and bleeding.

Steering:

Information on steering mechanism, tie rods, and alignment.

Bodywork:

Procedures for removal and installation of body panels, fenders, seat, and other exterior components.

Wheels And Tires:

Specifications for wheel sizes, tire pressures, and mounting.

Chassis:

Frame inspection, repair, and related components.

Procedures Included

Maintenance:

Routine maintenance procedures, tune-ups, and preventative servicing.

Troubleshooting:

Diagnostic procedures for identifying and resolving common and complex issues.

Repair:

Step-by-step instructions for repairing and replacing various components.

Removal Installation:

Detailed procedures for removing and reinstalling major assemblies and components.

Overhaul:

Complete overhaul procedures for engine, transmission, and other critical systems.

Adjustments:

Instructions for making various adjustments, such as valve clearance, carburetor settings, and brake adjustments.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics.

Diagnostic Support:

Includes diagnostic flowcharts and troubleshooting guides.

Proprietary Components:

Incorporates instructions from proprietary component manufacturers for integrated understanding.

Special Tools:

Identifies and illustrates Yamaha special tool numbers required for specific procedures.

📊 Manual Specifications

File Format

Quality:

PDF format, designed for clarity and readability.

Print Quality

Printability:

High resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 5-valve, DOHC, 4-stroke

Engine Displacement:

660cc

Bore X Stroke:

100.0 mm x 85.0 mm

Compression Ratio:

9.1:1

Performance

Horsepower Estimate:

Approximately 42-45 HP (stock, varies by region and specific model year).

Torque Estimate:

Approximately 40-43 lb-ft (stock, varies by region and specific model year).

Fuel System

Fuel Delivery:

Mikuni BSR42 carburetor

Fuel Type:

Unleaded gasoline

Fuel Capacity:

3.2 gallons (12 L)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with reverse

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Detailed gear ratios are available within the manual.

Drive System:

Shaft drive

📐 Dimensions

Exterior

Length:

Approx. 70.7 in (1795 mm)

Width:

Approx. 45.5 in (1155 mm)

Height:

Approx. 43.7 in (1110 mm)

Weights

Dry Weight:

Approx. 410 lbs (186 kg)

Ground Clearance:

Approx. 4.4 in (112 mm)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Designed to meet industry safety standards for ATVs; manual emphasizes safe operating practices.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Operator Protection:

Manual stresses the importance of wearing appropriate safety gear (helmet, goggles, protective clothing) and observing safety precautions during operation and maintenance.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is an ATV; technology focuses on performance and utility, not infotainment systems).

Driver Assistance

Driver Assistance Features:

N/A (ATVs are typically not equipped with electronic driver assistance systems in the automotive sense).

Connectivity

Connectivity Features:

N/A (No electronic connectivity features are standard on this model).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals, typically every 1000-1500 miles or annually, with frequent checks.

Air Filter Cleaning:

Recommended at regular intervals, more frequently in dusty conditions.

Spark Plug Replacement:

Refer to manual for recommended replacement interval, typically based on mileage or hours.

Fluid Specifications

Engine Oil Type:

Yamaha recommends Yamalube or equivalent API SG or higher, SAE 10W-40 or 20W-50 (depending on operating temperature).

Coolant Type:

Permanent type antifreeze (ethylene glycol based) mixed with distilled water at a 50:50 ratio.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Brake pads, chain and sprockets (if applicable), air filter, spark plug are typical wear items.

Maintenance Focus:

The manual provides guidance on addressing potential issues related to the powerful 660cc engine and drivetrain, which may require diligent maintenance for longevity.

📚 Vehicle History

Brand Heritage

Manufacturer Reputation:

Yamaha is renowned for its high-performance powersports vehicles and robust engineering.

Model Evolution

Raptor Lineage:

The YFM660 Raptor was a groundbreaking sport ATV, building on Yamaha's performance legacy and setting new benchmarks for power and handling in its class.

Production

Production Period:

This manual covers the initial production run of the 660cc Raptor from 2001 to 2005.

🏆 Awards & Recognition

Recognitions

Atv Industry Impact:

The YFM660 Raptor was highly regarded in the ATV industry for its performance and set a benchmark for sport ATVs.