🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation: RJ (First Generation) Production Years Covered: 2001-2006 Codes Chassis Code: RJ 👋 Introduction Market Position Vehicle Segment: Full-size SUV Target Audience: Owners seeking to perform DIY maintenance, repairs, and diagnostics on their SsangYong Rexton Competitive Analysis Key Selling Point: Comprehensive coverage for all models and engine variants of the Rexton RJ (2001-2006) across multiple regions, mirroring factory service information. Key Features Manual Value Proposition: The single most comprehensive resource for maintaining and repairing the SsangYong Rexton RJ (2001-2006), providing factory-level detail for DIY enthusiasts and independent workshops. Accessibility: Instant download with no shipping costs or waiting for physical media, usable on any modern computer. 📋 Manual Details Coverage Areas Regions Covered: US, Canada, Europe Engine Types Covered: Petrol and Diesel Page Count Estimated Pages: Thousands Manual Type Manual Classification: Complete Service Repair Workshop Manual Language Primary Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul and rebuilding, timing belt replacement, engine performance, transmission information, firing orders Chassis And Suspension: Brakes, front end procedures and specifications, suspension, U-joint and CV-joint service procedures Electrical And Electronics: Wiring diagrams, computer diagnostic codes, troubleshooting and diagnostics Comfort And Convenience: Sunroof service, air conditioning service and capacities Procedures Included Maintenance: Factory maintenance schedules and charts, serpentine belt routings with diagrams Diagnostics And Repair: Trouble codes, troubleshooting and diagnostics, repair procedures Technical Depth Diagnostic Scope: Advanced diagnostics, computer diagnostic codes, detailed troubleshooting for all systems Repair Scope: Complete engine and transmission overhaul, component-level repair procedures, chassis and body repairs Documentation Detail: Hundreds of illustrations, detailed specifications, complete torque specifications 📊 Manual Specifications File Format Document Type: Searchable PDF with zoom capability Print Quality Printable Pages: Allows printing of specific pages without damage Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) Compatibility Operating Systems: Windows, macOS, Linux ⚙️ Engine Specifications Primary Engine Common Petrol Engines: While specific displacements are not detailed in the product description, typical Rexton RJ petrol engines of this era would include variants of Mercedes-Benz sourced inline-4 and inline-5 units, commonly around 2.3L and 3.2L. Common Diesel Engines: The Rexton RJ was widely equipped with Mercedes-Benz OM601, OM602, and OM611 diesel engines, typically 2.3L, 2.7L (inline-5), and 2.9L (inline-5) variants, often with turbocharging. Performance Power And Torque: Detailed specifications, including horsepower and torque figures for all covered engine variants, are extensively documented within the manual. Fuel System Fuel Delivery: Covers gasoline fuel injection systems and diesel direct injection/common rail systems, including fuel pumps, injectors, and pressure regulators. Engine Management ECU And Sensors: Includes diagnostic information, sensor testing, and ECU function related to engine performance. Cooling System Radiator And Thermostat: Procedures for radiator, water pump, thermostat, and cooling fan system service. 🔧 Transmission Standard Manual Transmission Availability: While not explicitly stated, manual transmission variants were likely available and are covered by the manual. Optional Automatic Transmission Availability: The Rexton RJ was commonly equipped with Mercedes-Benz sourced automatic transmissions (e.g., 722.6 5-speed automatic), which are comprehensively covered. Features Transmission Service Procedures: Includes overhaul, repair, fluid capacity, fluid type specifications, and troubleshooting for both manual and automatic transmissions. Drivetrain Transfer Case And Differentials: Information on the transfer case (likely part-time 4WD) and differential service, including fluid specifications. 📐 Dimensions Exterior Vehicle Type: Body-on-frame SUV Wheelbase: Typically around 2820 mm (111.0 inches) for the RJ generation. Weights Curb Weight: Varies by engine and equipment, but generally in the range of 1900-2100 kg (4189-4630 lbs). Towing Capacity: Specific towing capacities would be detailed in the manual based on engine and configuration. 🛡️ Safety Features Ratings Crash Test Results: While specific ratings for the 2001-2006 Rexton RJ might vary by region and testing body, the manual will detail safety system components and their repair. Active Features Braking System: Detailed coverage of ABS, EBD, brake component replacement (pads, rotors, calipers), and hydraulic system service. Passive Features Airbags And Restraints: Information on airbag system components, SRS module, and seatbelt service. Body Structure: While the manual focuses on repair, understanding the vehicle's robust body-on-frame construction is implied. 💡 Technology Features Infotainment Audio System: Covers basic audio system components, wiring, and speaker replacement. Advanced infotainment systems typical of later models are not expected for this generation. Driver Assistance Traction Control And ABS: Detailed diagnostics and repair procedures for ABS and any available traction control systems. Connectivity Wiring Diagrams Utility: Extensive wiring diagrams are provided, crucial for diagnosing and repairing electrical faults and aftermarket installations. 🔧 Maintenance Service Intervals Routine Maintenance: Comprehensive factory maintenance schedules detailing oil changes, filter replacements, fluid checks, and component inspections at specific mileage or time intervals. Fluid Specifications Engine Oil: Specification for engine oil viscosity grade (e.g., API SL/CF, SAE 5W-30 or 10W-40 depending on climate) and capacity for various engine types will be detailed. Transmission Fluid: Specific ATF...
Owners seeking to perform DIY maintenance, repairs, and diagnostics on their SsangYong Rexton
Competitive Analysis
Key Selling Point:
Comprehensive coverage for all models and engine variants of the Rexton RJ (2001-2006) across multiple regions, mirroring factory service information.
Key Features
Manual Value Proposition:
The single most comprehensive resource for maintaining and repairing the SsangYong Rexton RJ (2001-2006), providing factory-level detail for DIY enthusiasts and independent workshops.
Accessibility:
Instant download with no shipping costs or waiting for physical media, usable on any modern computer.
📋 Manual Details
Coverage Areas
Regions Covered:
US, Canada, Europe
Engine Types Covered:
Petrol and Diesel
Page Count
Estimated Pages:
Thousands
Manual Type
Manual Classification:
Complete Service Repair Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul and rebuilding, timing belt replacement, engine performance, transmission information, firing orders
Chassis And Suspension:
Brakes, front end procedures and specifications, suspension, U-joint and CV-joint service procedures
Electrical And Electronics:
Wiring diagrams, computer diagnostic codes, troubleshooting and diagnostics
Comfort And Convenience:
Sunroof service, air conditioning service and capacities
Procedures Included
Maintenance:
Factory maintenance schedules and charts, serpentine belt routings with diagrams
Diagnostics And Repair:
Trouble codes, troubleshooting and diagnostics, repair procedures
Technical Depth
Diagnostic Scope:
Advanced diagnostics, computer diagnostic codes, detailed troubleshooting for all systems
Repair Scope:
Complete engine and transmission overhaul, component-level repair procedures, chassis and body repairs
Documentation Detail:
Hundreds of illustrations, detailed specifications, complete torque specifications
📊 Manual Specifications
File Format
Document Type:
Searchable PDF with zoom capability
Print Quality
Printable Pages:
Allows printing of specific pages without damage
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, macOS, Linux
⚙️ Engine Specifications
Primary Engine
Common Petrol Engines:
While specific displacements are not detailed in the product description, typical Rexton RJ petrol engines of this era would include variants of Mercedes-Benz sourced inline-4 and inline-5 units, commonly around 2.3L and 3.2L.
Common Diesel Engines:
The Rexton RJ was widely equipped with Mercedes-Benz OM601, OM602, and OM611 diesel engines, typically 2.3L, 2.7L (inline-5), and 2.9L (inline-5) variants, often with turbocharging.
Performance
Power And Torque:
Detailed specifications, including horsepower and torque figures for all covered engine variants, are extensively documented within the manual.
Fuel System
Fuel Delivery:
Covers gasoline fuel injection systems and diesel direct injection/common rail systems, including fuel pumps, injectors, and pressure regulators.
Engine Management
ECU And Sensors:
Includes diagnostic information, sensor testing, and ECU function related to engine performance.
Cooling System
Radiator And Thermostat:
Procedures for radiator, water pump, thermostat, and cooling fan system service.
🔧 Transmission
Standard
Manual Transmission Availability:
While not explicitly stated, manual transmission variants were likely available and are covered by the manual.
Optional
Automatic Transmission Availability:
The Rexton RJ was commonly equipped with Mercedes-Benz sourced automatic transmissions (e.g., 722.6 5-speed automatic), which are comprehensively covered.
Features
Transmission Service Procedures:
Includes overhaul, repair, fluid capacity, fluid type specifications, and troubleshooting for both manual and automatic transmissions.
Drivetrain
Transfer Case And Differentials:
Information on the transfer case (likely part-time 4WD) and differential service, including fluid specifications.
📐 Dimensions
Exterior
Vehicle Type:
Body-on-frame SUV
Wheelbase:
Typically around 2820 mm (111.0 inches) for the RJ generation.
Weights
Curb Weight:
Varies by engine and equipment, but generally in the range of 1900-2100 kg (4189-4630 lbs).
Towing Capacity:
Specific towing capacities would be detailed in the manual based on engine and configuration.
🛡️ Safety Features
Ratings
Crash Test Results:
While specific ratings for the 2001-2006 Rexton RJ might vary by region and testing body, the manual will detail safety system components and their repair.
Active Features
Braking System:
Detailed coverage of ABS, EBD, brake component replacement (pads, rotors, calipers), and hydraulic system service.
Passive Features
Airbags And Restraints:
Information on airbag system components, SRS module, and seatbelt service.
Body Structure:
While the manual focuses on repair, understanding the vehicle's robust body-on-frame construction is implied.
💡 Technology Features
Infotainment
Audio System:
Covers basic audio system components, wiring, and speaker replacement. Advanced infotainment systems typical of later models are not expected for this generation.
Driver Assistance
Traction Control And ABS:
Detailed diagnostics and repair procedures for ABS and any available traction control systems.
Connectivity
Wiring Diagrams Utility:
Extensive wiring diagrams are provided, crucial for diagnosing and repairing electrical faults and aftermarket installations.
🔧 Maintenance
Service Intervals
Routine Maintenance:
Comprehensive factory maintenance schedules detailing oil changes, filter replacements, fluid checks, and component inspections at specific mileage or time intervals.
Fluid Specifications
Engine Oil:
Specification for engine oil viscosity grade (e.g., API SL/CF, SAE 5W-30 or 10W-40 depending on climate) and capacity for various engine types will be detailed.
Transmission Fluid:
Specific ATF types (e.g., MB 236.10 or equivalent for automatic transmissions) and manual transmission oil specifications and capacities.
Coolant Specification:
Type of engine coolant (e.g., HOAT or OAT) and recommended mixture ratio.
Known Issues
Common Wear Items:
The manual will likely cover wear items such as brake components, suspension bushings, exhaust systems, and potential issues with early electronic systems.
Diesel Engine Specifics:
Potential service requirements for diesel injection systems, glow plugs, and turbochargers if equipped.
📚 Vehicle History
Brand Heritage
Ssangyong Legacy:
SsangYong Motor Company, known for its robust SUVs and leveraging partnerships with Mercedes-Benz for powertrain components.
Model Evolution
Rexton Rj Introduction:
Launched in 2001, the Rexton RJ was SsangYong's flagship SUV, designed to offer strong off-road capability and comfortable on-road manners, often utilizing Mercedes-Benz mechanicals.
Production
Manufacturing Locations:
Primarily South Korea, with potential assembly in other international markets.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for the 2001-2006 SsangYong Rexton are not prominently recalled in automotive history, but it was positioned as a capable and value-oriented SUV.
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