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Aprilia RST Mille 2001 Full Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2001 Product Type: Full Service Repair Manual 👋 Introduction Market Position Category: Sport Touring Motorcycle Competitive Analysis Competitors: Competed with motorcycles like the Honda VFR, Yamaha YZF1000R, Kawasaki Ninja ZX-10, and Ducati ST series during its production run. Key Features Engine Type: Aprilia's 90-degree V-twin engine, known for its character and performance. Design Philosophy: Combines sportbike performance with touring comfort, featuring aerodynamic fairings and an upright riding position. 📋 Manual Details Coverage Areas Engine: Included Transmission: Included Electrical System: Included Fuel System: Included Cooling System: Included Exhaust System: Included Suspension: Included Brakes: Included Chassis Frame: Included Bodywork: Included Maintenance: Included Troubleshooting: Included Wiring Diagrams: Included Page Count Estimated Pages: 400+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed rebuild procedures for the V-twin engine, including cylinder head, pistons, crankshaft, and valve train. Engine Management: Fuel injection system (EFI), ignition system, sensors, and ECU diagnostics. Transmission Drivetrain: Clutch operation, gearbox disassembly and reassembly, chain and sprockets maintenance. Braking System: Front and rear brake systems, including caliper service, pad replacement, fluid bleeding, and master cylinder maintenance. Suspension System: Front fork (including cartridge and seals), rear shock absorber, linkages, and adjustments. Electrical System Components: Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting, horn, instrumentation. Fuel Delivery: Fuel pump, fuel filter, fuel injectors, and fuel tank service. Cooling System Operation: Radiator, cooling fan, water pump, hoses, and coolant specifications. Exhaust System Maintenance: Muffler, catalytic converter (if applicable), and exhaust pipe inspection. Chassis And Frame: Frame inspection, steering head bearing service, wheel bearing replacement. Body And Fairings: Fairing removal and installation, seat, fuel tank cover, and accessory fitting. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake checks, tire pressure checks, and general inspection. Engine Rebuilding: Complete engine disassembly, inspection, component replacement (e.g., piston rings, gaskets), and reassembly with torque specifications. Suspension Overhaul: Fork seal replacement, oil level and viscosity checks, rear shock linkage lubrication and adjustment. Brake Service: Brake pad renewal, caliper piston cleaning and lubrication, bleeding the hydraulic system. Electrical Troubleshooting: Diagnosing common electrical faults, checking wiring continuity, testing components like the stator and regulator. Fuel Injection Tuning: Basic adjustments and diagnostic procedures for the EFI system. Wheel And Tire Service: Tire mounting and balancing, wheel bearing replacement. Component Removal Installation: Step-by-step guides for removing and reinstalling major components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and component overhauls. Diagnostics: Detailed diagnostic procedures for common issues, including fault codes and symptom-based troubleshooting. Torque Specifications: Extensive list of all critical torque values for fasteners throughout the motorcycle. Special Tools: Identification of any specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Format: Digital PDF Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Type: N/A (Digital Format) Searchability Text Search: Likely contains searchable text for quick navigation to specific topics. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 60-degree V-twin Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 11.3:1 Ignition System: Electronic ignition with digital mapping Performance Horsepower: Approx. 130 hp (96 kW) @ 9,250 rpm Torque: Approx. 98 Nm (72 lb-ft) @ 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin injectors per cylinder Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication System Oil Type: API SG or Jaso MA certified motorcycle oil, 10W-40 or 15W-50 depending on climate. Oil Capacity: Approx. 3.5 liters (3.7 US qt) with filter change. 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet, multi-plate, hydraulic actuation Features Gear Ratios: Specific gear ratios would be detailed in the manual, crucial for performance tuning and understanding operation. Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2,105 mm (82.9 in) Width: Approx. 750 mm (29.5 in) at handlebars Height: Approx. 1,200 mm (47.2 in) at windshield Wheelbase: Approx. 1,440 mm (56.7 in) Weights Dry Weight: Approx. 205 kg (452 lbs) Wet Weight: Approx. 228 kg (503 lbs) Capacities Fuel Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Ratings Frame Construction: Aluminum alloy twin-spar frame for rigidity and light weight. Active Features Braking System: Dual 320 mm discs with radial-mount 4-piston calipers (front), 270 mm disc with 2-piston caliper (rear). Often equipped with Brembo components. Suspension Damping: Adjustable front forks and rear shock absorber for fine-tuning ride and handling characteristics. Passive Features Lighting: Halogen headlights, LED taillight, and standard turn signals. 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, fuel gauge, and various indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was...
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Tipo: Motorcycle
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SKU: 415853
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Aprilia RST Mille 2001 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RST Mille
Year:
2001
Product Type:
Full Service Repair Manual
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Competitive Analysis
Competitors:
Competed with motorcycles like the Honda VFR, Yamaha YZF1000R, Kawasaki Ninja ZX-10, and Ducati ST series during its production run.
Key Features
Engine Type:
Aprilia's 90-degree V-twin engine, known for its character and performance.
Design Philosophy:
Combines sportbike performance with touring comfort, featuring aerodynamic fairings and an upright riding position.
📋 Manual Details
Coverage Areas
Engine:
Included
Transmission:
Included
Electrical System:
Included
Fuel System:
Included
Cooling System:
Included
Exhaust System:
Included
Suspension:
Included
Brakes:
Included
Chassis Frame:
Included
Bodywork:
Included
Maintenance:
Included
Troubleshooting:
Included
Wiring Diagrams:
Included
Page Count
Estimated Pages:
400+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed rebuild procedures for the V-twin engine, including cylinder head, pistons, crankshaft, and valve train.
Engine Management:
Fuel injection system (EFI), ignition system, sensors, and ECU diagnostics.
Transmission Drivetrain:
Clutch operation, gearbox disassembly and reassembly, chain and sprockets maintenance.
Braking System:
Front and rear brake systems, including caliper service, pad replacement, fluid bleeding, and master cylinder maintenance.
Suspension System:
Front fork (including cartridge and seals), rear shock absorber, linkages, and adjustments.
Electrical System Components:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting, horn, instrumentation.
Fuel Delivery:
Fuel pump, fuel filter, fuel injectors, and fuel tank service.
Cooling System Operation:
Radiator, cooling fan, water pump, hoses, and coolant specifications.
Exhaust System Maintenance:
Muffler, catalytic converter (if applicable), and exhaust pipe inspection.
Chassis And Frame:
Frame inspection, steering head bearing service, wheel bearing replacement.
Body And Fairings:
Fairing removal and installation, seat, fuel tank cover, and accessory fitting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake checks, tire pressure checks, and general inspection.
Engine Rebuilding:
Complete engine disassembly, inspection, component replacement (e.g., piston rings, gaskets), and reassembly with torque specifications.
Suspension Overhaul:
Fork seal replacement, oil level and viscosity checks, rear shock linkage lubrication and adjustment.
Brake Service:
Brake pad renewal, caliper piston cleaning and lubrication, bleeding the hydraulic system.
Electrical Troubleshooting:
Diagnosing common electrical faults, checking wiring continuity, testing components like the stator and regulator.
Fuel Injection Tuning:
Basic adjustments and diagnostic procedures for the EFI system.
Wheel And Tire Service:
Tire mounting and balancing, wheel bearing replacement.
Component Removal Installation:
Step-by-step guides for removing and reinstalling major components.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and component overhauls.
Diagnostics:
Detailed diagnostic procedures for common issues, including fault codes and symptom-based troubleshooting.
Torque Specifications:
Extensive list of all critical torque values for fasteners throughout the motorcycle.
Special Tools:
Identification of any specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Format:
Digital PDF
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
Searchability
Text Search:
Likely contains searchable text for quick navigation to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 60-degree V-twin
Displacement:
998 cc
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
11.3:1
Ignition System:
Electronic ignition with digital mapping
Performance
Horsepower:
Approx. 130 hp (96 kW) @ 9,250 rpm
Torque:
Approx. 98 Nm (72 lb-ft) @ 7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin injectors per cylinder
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication System
Oil Type:
API SG or Jaso MA certified motorcycle oil, 10W-40 or 15W-50 depending on climate.
Oil Capacity:
Approx. 3.5 liters (3.7 US qt) with filter change.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate, hydraulic actuation
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual, crucial for performance tuning and understanding operation.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2,105 mm (82.9 in)
Width:
Approx. 750 mm (29.5 in) at handlebars
Height:
Approx. 1,200 mm (47.2 in) at windshield
Wheelbase:
Approx. 1,440 mm (56.7 in)
Weights
Dry Weight:
Approx. 205 kg (452 lbs)
Wet Weight:
Approx. 228 kg (503 lbs)
Capacities
Fuel Capacity:
21 liters (5.5 US gal)
🛡️ Safety Features
Ratings
Frame Construction:
Aluminum alloy twin-spar frame for rigidity and light weight.
Active Features
Braking System:
Dual 320 mm discs with radial-mount 4-piston calipers (front), 270 mm disc with 2-piston caliper (rear). Often equipped with Brembo components.
Suspension Damping:
Adjustable front forks and rear shock absorber for fine-tuning ride and handling characteristics.
Passive Features
Lighting:
Halogen headlights, LED taillight, and standard turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, fuel gauge, and various indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard equipment on all 2001 models and would be specified by trim. If equipped, it's a key safety feature.
Connectivity
Diagnostics:
OBD-II or similar diagnostic port for electronic fault code retrieval, though specific procedures may require specialized tools detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first. Consult manual for precise recommendations.
Valve Clearance Check:
Intervals typically around 10,000-12,000 km (6,000-7,500 miles). Critical for engine performance and longevity.
Chain Lubrication Adjustment:
Regularly, especially before long rides, and adjustment as needed based on slack specifications.
Fluid Specifications
Brake Fluid:
DOT 4 recommended for optimal performance and compatibility.
Coolant:
Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Fork Oil:
Specific viscosity (e.g., 7.5W or 10W) and quantity per fork leg detailed in the manual for optimal damping.
Known Issues
Regulator Rectifier:
Early Aprilia models, including some of this era, could be prone to regulator/rectifier failure. The manual will help diagnose and replace.
Cam Chain Tensioner:
Some owners report potential issues with the automatic cam chain tensioner, which the manual will detail inspection and replacement for.
Fuel Pump Reliability:
While generally robust, occasional fuel pump issues can occur; manual aids in troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage, known for its performance motorcycles.
Model Evolution
Lineage:
The RST Mille evolved from Aprilia's RSV Mille sportbike, adapting it for sport-touring comfort and practicality.
Key Updates:
The 2001 model saw refinements over earlier versions, including potential updates to fueling, suspension, and ergonomics. Specifics would be in the manual.
Production
Production Years:
The RST Mille model range was produced from approximately 1999 to 2003, with the 2001 model being a mid-cycle iteration.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Aprilia models from this era were generally well-regarded for their performance and handling, though sometimes noted for complexity in maintenance.
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