The Eiger 400 LT-F400 is a robust and capable All-Terrain Vehicle (ATV) designed for both recreational use and utility tasks. Produced from 2002 to 2007, this first-generation model is recognized for its durable engineering and reliability, making it a versatile choice for tackling a variety of terrains. Key features include a 376cc air-cooled engine, automatic CVT transmission with high/low range, and selectable 2WD/4WD capabilities on certain variants, all contributing to its strong performance and adaptability in demanding environments. This comprehensive repair service manual provides detailed information essential for the maintenance, diagnosis, and repair of your Eiger 400 LT-F400. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. Inside, you will find step-by-step procedures for scheduled maintenance, troubleshooting common issues, and performing complete overhauls. With clear illustrations and factory-authorized specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure the longevity and optimal performance of their vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: Eiger 400 Model Code: LT-F400 Product Name: Suzuki Eiger 400 LT-F400 2002-2007 Repair Service Manual PDF Download Codes Vin Decoder Prefix: JS1 Generation Generation Identifier: First Generation 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Target Audience: Recreational riders, utility users, DIY mechanics, professional workshops Competitive Analysis Key Competitors: Yamaha Wolverine 350/450, Honda FourTrax 350/400, Polaris Sportsman 400, Kawasaki Prairie 360 Key Features Vehicle Attributes: Durable, reliable, capable of tackling various terrains, versatile for work and play Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring longevity of the vehicle. 📋 Manual Details Coverage Areas Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 Variants Covered: LT-F400 (2WD/4x2), LT-F400F (4WD - implied by general model description and common configurations) Page Count Estimated Page Count: Varies by edition, typically 400+ pages for a comprehensive service manual Manual Type Manual Type: Factory-authorized Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, lubrication, fuel system (carburetor/EFI), ignition system, exhaust system, cooling system Transmission: Gearbox, clutch (primary reduction gear, drive clutch), reverse gear, shift mechanism, lubrication Drivetrain: Drive shaft, axle, front differential (if applicable to specific models), rear differential, U-joints, wheel bearings Suspension: Front forks, rear shock absorber (struts), swingarm (swinger), linkage, bushings, bearings Brakes: Front and rear brake systems (hydraulic disc or drum depending on configuration), master cylinders, calipers, pads, rotors, brake lines, fluid bleeding Electrical: Starting system (starter motor, kickstart mechanism), charging system (stator, magneto, regulator/rectifier), battery, lighting system (headlights, taillights, indicators), ignition coils, CDI unit, wiring diagrams, fuses, switches Bodywork And Chassis: Frame, handlebars, steering system (triple trees), fenders, seat, body panels, storage, racks, footpegs Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, coolant flush, lubrication points, valve clearance adjustment, tire pressure checks, brake adjustments Troubleshooting: Diagnosing common problems such as no spark, starting issues, engine performance problems, electrical faults, suspension issues, brake problems Repair And Rebuild: Complete engine rebuilds, carburetor overhaul, transmission repairs, suspension component replacement, brake system service, electrical component diagnosis and replacement Diagnosis: Step-by-step diagnostic procedures for various systems, error code interpretation (if applicable to EFI models) Installation: Guidance on installing or replacing major components and accessories Technical Depth Depth: Comprehensive. Covers everything from routine maintenance and basic adjustments to complete engine and transmission overhauls, including detailed diagnostic procedures. Diagnostic Tools: Includes information on using basic tools and potentially diagnostic procedures for electronic fuel injection (EFI) systems if present. 📊 Manual Specifications File Format File Format: PDF File Compatibility: Compatible with Windows, macOS, Linux, iOS, Android via PDF reader Print Quality Printability: Printable on any standard printer from any computer Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) Searchability Text Searchability: Likely searchable text content within the PDF, enabling quick information retrieval Illustrations Illustration Quality: Illustrated with clear, step-by-step instructions and diagrams (e.g., exploded views, schematics) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, air-cooled Displacement: 376 cc (23.0 cubic inches) Bore X Stroke: 81.0 mm x 72.8 mm (3.19 in x 2.87 in) Compression Ratio: 9.2:1 Performance Horsepower: Approximately 25-28 HP (Varies slightly by model year and specific tuning) Torque: Approximately 22-24 lb-ft (Varies) Fuel System Carburetor Type: Mikuni BSR36 (for most years, may vary slightly) Fuel Injection: Some later EFI (Electronic Fuel Injection) models may exist, though the primary offering was carbureted. Fuel Capacity: Approximately 3.7 US gallons (14.0 liters) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Air-cooled with oil cooler 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) with High/Low range Drive Selection: 2WD/4WD selectable (on applicable models) Features Reverse Gear: Standard Drive System: Shaft drive 📐 Dimensions Exterior Length: Approximately 77.0 inches (1955 mm) Width: Approximately 46.5 inches (1180 mm) Height:...
The Eiger 400 LT-F400 is a robust and capable All-Terrain Vehicle (ATV) designed for both recreational use and utility tasks. Produced from 2002 to 2007, this first-generation model is recognized for its durable engineering and reliability, making it a versatile choice for tackling a variety of terrains. Key features include a 376cc air-cooled engine, automatic CVT transmission with high/low range, and selectable 2WD/4WD capabilities on certain variants, all contributing to its strong performance and adaptability in demanding environments.
This comprehensive repair service manual provides detailed information essential for the maintenance, diagnosis, and repair of your Eiger 400 LT-F400. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. Inside, you will find step-by-step procedures for scheduled maintenance, troubleshooting common issues, and performing complete overhauls. With clear illustrations and factory-authorized specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger 400
Model Code:
LT-F400
Product Name:
Suzuki Eiger 400 LT-F400 2002-2007 Repair Service Manual PDF Download
Codes
Vin Decoder Prefix:
JS1
Generation
Generation Identifier:
First Generation
👋 Introduction
Market Position
Category:
All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, utility users, DIY mechanics, professional workshops
Front and rear brake systems (hydraulic disc or drum depending on configuration), master cylinders, calipers, pads, rotors, brake lines, fluid bleeding
Electrical:
Starting system (starter motor, kickstart mechanism), charging system (stator, magneto, regulator/rectifier), battery, lighting system (headlights, taillights, indicators), ignition coils, CDI unit, wiring diagrams, fuses, switches
Bodywork And Chassis:
Frame, handlebars, steering system (triple trees), fenders, seat, body panels, storage, racks, footpegs
Diagnosing common problems such as no spark, starting issues, engine performance problems, electrical faults, suspension issues, brake problems
Repair And Rebuild:
Complete engine rebuilds, carburetor overhaul, transmission repairs, suspension component replacement, brake system service, electrical component diagnosis and replacement
Diagnosis:
Step-by-step diagnostic procedures for various systems, error code interpretation (if applicable to EFI models)
Installation:
Guidance on installing or replacing major components and accessories
Technical Depth
Depth:
Comprehensive. Covers everything from routine maintenance and basic adjustments to complete engine and transmission overhauls, including detailed diagnostic procedures.
Diagnostic Tools:
Includes information on using basic tools and potentially diagnostic procedures for electronic fuel injection (EFI) systems if present.
📊 Manual Specifications
File Format
File Format:
PDF
File Compatibility:
Compatible with Windows, macOS, Linux, iOS, Android via PDF reader
Print Quality
Printability:
Printable on any standard printer from any computer
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Text Searchability:
Likely searchable text content within the PDF, enabling quick information retrieval
Illustrations
Illustration Quality:
Illustrated with clear, step-by-step instructions and diagrams (e.g., exploded views, schematics)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, air-cooled
Displacement:
376 cc (23.0 cubic inches)
Bore X Stroke:
81.0 mm x 72.8 mm (3.19 in x 2.87 in)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 25-28 HP (Varies slightly by model year and specific tuning)
Torque:
Approximately 22-24 lb-ft (Varies)
Fuel System
Carburetor Type:
Mikuni BSR36 (for most years, may vary slightly)
Fuel Injection:
Some later EFI (Electronic Fuel Injection) models may exist, though the primary offering was carbureted.
Fuel Capacity:
Approximately 3.7 US gallons (14.0 liters)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Air-cooled with oil cooler
🔧 Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT) with High/Low range
Drive Selection:
2WD/4WD selectable (on applicable models)
Features
Reverse Gear:
Standard
Drive System:
Shaft drive
📐 Dimensions
Exterior
Length:
Approximately 77.0 inches (1955 mm)
Width:
Approximately 46.5 inches (1180 mm)
Height:
Approximately 45.1 inches (1145 mm)
Wheelbase:
Approximately 50.0 inches (1270 mm)
Weights
Dry Weight:
Approximately 518 lbs (235 kg) for 2WD, 538 lbs (244 kg) for 4WD
Curb Weight:
Approximately 540-560 lbs (245-254 kg) depending on 2WD/4WD
Tires
Front Tire Size:
AT25 x 8-12
Rear Tire Size:
AT25 x 10-12
Tire Pressure Psi:
Typically 5.0 PSI front and rear (refer to manual for exact specifications)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlights, taillight, brake light
Handlebars:
Handlebar grips and controls designed for rider input
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility vehicle, no integrated infotainment system)
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance features typically found on modern vehicles)
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 1000 km or annually, whichever comes first (refer to manual for exact interval and specific oil grade)
Spark Plug Check:
Inspect at first service, then as recommended in the manual (e.g., every 2000-4000 km)
Air Filter Cleaning:
Inspect regularly, clean or replace as needed based on operating conditions (e.g., every 6 months or 500 km)
Valve Clearance Adjustment:
Typically at first service and then every 4000 km or as per manual recommendations
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (refer to manual for specific recommendations, including JASO MA rating for wet clutch compatibility)
Engine Oil Capacity:
Approximately 2.1 liters (2.2 US qt) with filter change (verify in manual)
Coolant Type:
Ethylene glycol based antifreeze coolant (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CVT belt wear, wheel bearings, suspension bushings, brake pads
Carburetor Tuning:
Carburetor can sometimes require fine-tuning or cleaning, especially with age and varying fuel quality. Mixture screw adjustments are common.
Starter Clutch:
Some models may experience wear on the starter clutch mechanism.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Suzuki has a long-standing reputation for producing reliable and capable motorcycles and ATVs, with a history dating back to the mid-20th century.
Model Evolution
Eiger Lineage:
The Eiger 400 succeeded models like the Quad Runner 250 and 4WD models, offering a more powerful engine and improved chassis.
Production
Production Years:
2002-2007 (for the LT-F400 model covered by this manual)
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
While specific awards are not detailed in the product description, the Eiger 400 was generally well-regarded for its utility and reliability within its class during its production run.
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