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2002-2003 Chrysler Sebring Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Model Years Covered: 2002, 2003 Body Styles Covered: Coupe, Sedan, Convertible Codes Platform: Chrysler JS platform 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size (depending on configuration), often marketed as sporty coupe, sedan, or convertible. Target Audience: Budget-conscious buyers seeking a stylish and functional vehicle, particularly with the convertible option. Competitive Analysis Key Competitors: Ford Focus, Honda Civic, Toyota Corolla, Mazda3, Chevrolet Cavalier/Cobalt, Dodge Neon. Key Features Distinctive Features: Variety of body styles (coupe, sedan, convertible), availability of multiple engine options including a V6, distinctive styling for its class, affordable pricing. Manual Value Proposition: Empowers owners and independent repair shops with comprehensive, accurate, and detailed information to perform all necessary maintenance, diagnostics, and repairs, reducing reliance on dealership service and saving money. 📋 Manual Details Coverage Areas Comprehensive Coverage: Maintenance, troubleshooting, repair, diagnostics, specifications, wiring diagrams, component locations Page Count Estimated Page Count: 1500-2000+ pages (typical for a comprehensive factory-level repair manual of this era) Manual Type Manual Type: Factory Repair Manual / Service Manual Language Language: English Format Format: Instant Download (Digital PDF) 📖 Manual Coverage Systems Covered Engine: 2.4L DOHC (4-cylinder), 2.7L DOHC (V6), 3.0L SOHC (V6 - Mitsubishi 6G72) Fuel System: Fuel injection, fuel pump, fuel filter, evaporative emission control (EVAP) Ignition System: Spark plugs, ignition coils, distributorless ignition system (DIS), crankshaft position sensor Cooling System: Radiator, coolant, thermostat, water pump, cooling fan, hoses Exhaust System: Manifolds, catalytic converter, muffler, oxygen sensors Transmission: 4-speed automatic (41TE/42LE, AW55-50SN for some V6 models) Drivetrain: Front-wheel drive (FWD), axle shafts, CV joints Brakes: Front disc, rear drum (standard), rear disc (optional on some models), ABS system Suspension: Front McPherson strut, rear independent multi-link (sedan/coupe), rear twist beam axle (convertible) Steering: Power-assisted rack and pinion Electrical System: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays Climate Control: HVAC system, A/C compressor, heater core, blower motor, refrigerant Body And Interior: Body panels, doors, hood, trunk, seats, dashboard, trim, convertible top mechanism Safety Systems: Airbags, seat belts, SRS system, ABS, traction control (if equipped) Chassis And Frame: Body structure, frame components, alignment Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement, spark plug replacement, brake pad/shoe replacement Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring harness checks Engine Repair: Engine removal/installation, cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft service Transmission Service: Transmission fluid change, filter replacement, transmission removal/installation, internal component inspection/repair (if applicable to manual's depth) Brake System Service: Brake pad and rotor replacement, brake caliper service, brake line replacement, bleeding brake system, ABS component diagnosis Suspension Steering Service: Component replacement (struts, shocks, ball joints, tie rod ends, control arms), alignment procedures, power steering system service Electrical Component Replacement: Alternator, starter, battery, sensors, actuators, switches, lighting components HVAC System Repair: A/C system recharging, component replacement (compressor, condenser, evaporator, heater core), ductwork repair Body And Trim Repair: Panel replacement, door repair, bumper repair, interior trim removal/installation, convertible top troubleshooting/repair Wiring Diagrams: Complete electrical schematics for all systems Technical Depth Depth Of Information: Factory-level diagnostic procedures, repair specifications, torque values, exploded views, component testing methods, wiring diagrams, diagnostic flowcharts. 📊 Manual Specifications File Format File Format: PDF Print Quality Searchable Text: Yes (typically, depending on the original scan quality) Image Resolution: High-resolution (for clarity of diagrams and illustrations) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L (148 cu in) DOHC I4 (GEMA engine code) Engine 1 Horsepower: 150 hp @ 5800 rpm Engine 1 Torque: 162 lb-ft @ 4000 rpm Engine 2: 2.7L (167 cu in) DOHC V6 (EER engine code) Engine 2 Horsepower: 180 hp @ 5800 rpm Engine 2 Torque: 190 lb-ft @ 4200 rpm Engine 3: 3.0L (181 cu in) SOHC V6 (Mitsubishi 6G72 engine code) Engine 3 Horsepower: 200 hp @ 5800 rpm Engine 3 Torque: 205 lb-ft @ 4400 rpm Performance Compression Ratio 2.4L: 9.1:1 Compression Ratio 2.7L: 9.3:1 Compression Ratio 3.0L: 9.0:1 Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline, 87 octane recommended (premium may be recommended for 3.0L) 🔧 Transmission Standard Standard Transmission: 4-speed automatic transmission (41TE/42LE for 2.4L and 2.7L) Optional Optional Transmission: 4-speed automatic transmission (AW55-50SN on select 3.0L V6 models) Features Transmission Features: Electronic control, lock-up torque converter, power/economy mode selection (on some models) 📐 Dimensions Exterior Wheelbase: 106.0 inches (2692 mm) Length Sedan Coupe: 193.7 inches (4920 mm) Length Convertible: 193.0 inches (4902 mm) Width: 70.2 inches (1783 mm) Height Sedan Coupe: 55.0 inches (1397 mm) Height Convertible: 54.5 inches (1384 mm) Cargo Trunk Volume Sedan Coupe: Approx. 13.0 - 15.0 cu ft (varies slightly by model/options) Trunk Volume Convertible: Approx. 7.7 cu ft (with top up) Weights Curb Weight Est: 3000 -...
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Tipo: Car
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SKU: 527976
Colecciones: ALL Chrysler Marine

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2002-2003 Chrysler Sebring Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Model Years Covered:
2002, 2003
Body Styles Covered:
Coupe, Sedan, Convertible
Codes
Platform:
Chrysler JS platform
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size (depending on configuration), often marketed as sporty coupe, sedan, or convertible.
Target Audience:
Budget-conscious buyers seeking a stylish and functional vehicle, particularly with the convertible option.
Competitive Analysis
Key Competitors:
Ford Focus, Honda Civic, Toyota Corolla, Mazda3, Chevrolet Cavalier/Cobalt, Dodge Neon.
Key Features
Distinctive Features:
Variety of body styles (coupe, sedan, convertible), availability of multiple engine options including a V6, distinctive styling for its class, affordable pricing.
Manual Value Proposition:
Empowers owners and independent repair shops with comprehensive, accurate, and detailed information to perform all necessary maintenance, diagnostics, and repairs, reducing reliance on dealership service and saving money.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Maintenance, troubleshooting, repair, diagnostics, specifications, wiring diagrams, component locations
Page Count
Estimated Page Count:
1500-2000+ pages (typical for a comprehensive factory-level repair manual of this era)
Manual Type
Manual Type:
Factory Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Instant Download (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.4L DOHC (4-cylinder), 2.7L DOHC (V6), 3.0L SOHC (V6 - Mitsubishi 6G72)
Fuel System:
Fuel injection, fuel pump, fuel filter, evaporative emission control (EVAP)
Ignition System:
Spark plugs, ignition coils, distributorless ignition system (DIS), crankshaft position sensor
Cooling System:
Radiator, coolant, thermostat, water pump, cooling fan, hoses
Exhaust System:
Manifolds, catalytic converter, muffler, oxygen sensors
Transmission:
4-speed automatic (41TE/42LE, AW55-50SN for some V6 models)
Drivetrain:
Front-wheel drive (FWD), axle shafts, CV joints
Brakes:
Front disc, rear drum (standard), rear disc (optional on some models), ABS system
Suspension:
Front McPherson strut, rear independent multi-link (sedan/coupe), rear twist beam axle (convertible)
Steering:
Power-assisted rack and pinion
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, fuses, relays
Climate Control:
HVAC system, A/C compressor, heater core, blower motor, refrigerant
Body And Interior:
Body panels, doors, hood, trunk, seats, dashboard, trim, convertible top mechanism
Safety Systems:
Airbags, seat belts, SRS system, ABS, traction control (if equipped)
Chassis And Frame:
Body structure, frame components, alignment
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement, spark plug replacement, brake pad/shoe replacement
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring harness checks
Engine Repair:
Engine removal/installation, cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft service
Transmission Service:
Transmission fluid change, filter replacement, transmission removal/installation, internal component inspection/repair (if applicable to manual's depth)
Brake System Service:
Brake pad and rotor replacement, brake caliper service, brake line replacement, bleeding brake system, ABS component diagnosis
Suspension Steering Service:
Component replacement (struts, shocks, ball joints, tie rod ends, control arms), alignment procedures, power steering system service
Electrical Component Replacement:
Alternator, starter, battery, sensors, actuators, switches, lighting components
HVAC System Repair:
A/C system recharging, component replacement (compressor, condenser, evaporator, heater core), ductwork repair
Body And Trim Repair:
Panel replacement, door repair, bumper repair, interior trim removal/installation, convertible top troubleshooting/repair
Wiring Diagrams:
Complete electrical schematics for all systems
Technical Depth
Depth Of Information:
Factory-level diagnostic procedures, repair specifications, torque values, exploded views, component testing methods, wiring diagrams, diagnostic flowcharts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchable Text:
Yes (typically, depending on the original scan quality)
Image Resolution:
High-resolution (for clarity of diagrams and illustrations)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L (148 cu in) DOHC I4 (GEMA engine code)
Engine 1 Horsepower:
150 hp @ 5800 rpm
Engine 1 Torque:
162 lb-ft @ 4000 rpm
Engine 2:
2.7L (167 cu in) DOHC V6 (EER engine code)
Engine 2 Horsepower:
180 hp @ 5800 rpm
Engine 2 Torque:
190 lb-ft @ 4200 rpm
Engine 3:
3.0L (181 cu in) SOHC V6 (Mitsubishi 6G72 engine code)
Engine 3 Horsepower:
200 hp @ 5800 rpm
Engine 3 Torque:
205 lb-ft @ 4400 rpm
Performance
Compression Ratio 2.4L:
9.1:1
Compression Ratio 2.7L:
9.3:1
Compression Ratio 3.0L:
9.0:1
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline, 87 octane recommended (premium may be recommended for 3.0L)
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic transmission (41TE/42LE for 2.4L and 2.7L)
Optional
Optional Transmission:
4-speed automatic transmission (AW55-50SN on select 3.0L V6 models)
Features
Transmission Features:
Electronic control, lock-up torque converter, power/economy mode selection (on some models)
📐 Dimensions
Exterior
Wheelbase:
106.0 inches (2692 mm)
Length Sedan Coupe:
193.7 inches (4920 mm)
Length Convertible:
193.0 inches (4902 mm)
Width:
70.2 inches (1783 mm)
Height Sedan Coupe:
55.0 inches (1397 mm)
Height Convertible:
54.5 inches (1384 mm)
Cargo
Trunk Volume Sedan Coupe:
Approx. 13.0 - 15.0 cu ft (varies slightly by model/options)
Trunk Volume Convertible:
Approx. 7.7 cu ft (with top up)
Weights
Curb Weight Est:
3000 - 3300 lbs (varies by engine and body style)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2002 model year, tested as PT Cruiser but similar structural elements)
NHTSA Front Impact Passenger:
Good (2002 model year, tested as PT Cruiser but similar structural elements)
Active Features
ABS:
Standard on most models, optional on some base trims.
Traction Control:
Optional on some higher trims, particularly with V6 engines.
Passive Features
Airbags:
Driver and front passenger airbags (standard).
Seat Belts:
Three-point seat belts in all seating positions, pretensioners for front seats.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic AM/FM/CD player, optional premium audio systems, available navigation (rare for this era).
Driver Assistance
Driver Assistance Features:
ABS and Traction Control (as mentioned in safety), cruise control.
Connectivity
Connectivity Options:
Limited by modern standards; typically basic audio inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), or based on oil life monitoring system if equipped.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement 2.4L:
Every 100,000 miles (platinum or iridium plugs).
Spark Plug Replacement V6:
Every 60,000-100,000 miles (depending on plug type; check manual for specifics).
Coolant Flush:
Every 5 years or 100,000 miles (initial fill often uses HOAT coolant).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified).
Engine Oil Capacity 2.4L:
Approx. 4.5 quarts (4.3 L)
Engine Oil Capacity 2.7L:
Approx. 4.5 quarts (4.3 L)
Engine Oil Capacity 3.0L:
Approx. 4.5 quarts (4.3 L)
Transmission Fluid Type:
ATF+4 (for 41TE/42LE), ATF AW-1 (for AW55-50SN)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent.
Known Issues
Common Issues Powertrain:
Occasional transmission issues (harsh shifting, solenoid failures on 41TE/42LE), intake manifold gasket leaks on V6 engines, oil sludge buildup if maintenance is neglected.
Common Issues Suspension Steering:
Premature wear of front struts/shocks, ball joints, and tie rod ends; power steering pump noise or leaks.
Common Issues Electrical:
Window regulator failures, power lock actuator issues, occasional HVAC blower motor problems, dashboard warning lights (e.g., ABS, check engine).
Common Issues Body:
Convertible top hydraulic leaks or motor failures, door handle issues, potential for rust in certain climates if not protected.
📚 Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler has a long history of producing a wide range of vehicles, from luxury sedans to minivans and performance cars, known for styling and innovation.
Model Evolution
Sebring Generations:
This generation (2001-2006) marked a significant redesign from the previous Sebring, offering more distinct body styles and shared its platform with the Dodge Stratus.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA.
Production Years:
2001-2006 (This specific manual covers the 2002-2003 model years within this generation).
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards for the 2002-2003 models are not widely publicized, the Sebring lineup was generally well-received for its styling and value proposition, especially the convertible variant, which was a popular choice in its segment.
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