The Chrysler Neon, specifically the Second Generation (PL) models produced from 2002 to 2005, represents a significant offering in its class, available in both 2-door coupe and 4-door sedan body styles. These vehicles were manufactured in Belvidere, Illinois, and offered a range of inline 4-cylinder engines, including SOHC and DOHC variants, providing power outputs typically between 132 to 150 horsepower. Known for its engaging driving dynamics and practical design, the Neon was equipped with features such as available Anti-lock Braking System (ABS), standard front airbags, and optional side airbags, contributing to its safety profile. This manual serves as a comprehensive resource for maintaining and repairing these vehicles, reflecting engineering quality and the model's evolution. This workshop service repair manual provides extensive factory-level information for all styles of the 2002-2005 Chrysler Neon. It covers a wide array of systems, including general maintenance, engine and transmission service and repair, brake systems, electrical systems with detailed wiring diagrams, suspension, steering, cooling, fuel systems, and climate control. The manual includes step-by-step repair procedures based on complete disassembly, diagnostic procedures, and troubleshooting guidance, making it suitable for both do-it-yourself owners and professional mechanics. With hundreds of photos and illustrations, numbered instructions, and detailed substeps, this English-language manual is designed to facilitate effective vehicle upkeep and repair. 🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation (PL) Codes Chassis Code: PL 👋 Introduction Market Position Positioning: Essential repair and service guide for owners and mechanics of the 2002-2005 Chrysler Neon. Competitive Analysis Value Proposition: Provides factory-level repair information at a fraction of the cost of dealership services or physical manuals. Key Features Features: Comprehensive coverage, detailed illustrations, step-by-step instructions, electrical system diagnostics with wiring diagrams, printable format. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005 Trim Levels Covered: All styles covered Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but implied to be comprehensive) Manual Type Type: Workshop Service Repair Manual (Official Factory) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagrams: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection: Included Fuel System: Included Emission System: Included Heater Air Conditioning: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Diagnostic Procedures: Troubleshooting and electrical service procedures combined with detailed wiring diagrams Technical Depth Depth: Full professional quality in-depth, suitable for do-it-yourselfers and experienced mechanics Illustrations Type And Quantity: Hundreds of photos and illustrations, including enlarged inset views Instruction Format Format: Numbered instructions, detailed substeps, notes, cautions, and warnings Specific Procedures Engine Removal Installation: Detailed steps for removing and installing the engine and its components. Transmission Overhaul: Procedures for manual and automatic transmission servicing, repair, and overhaul. Brake System Service: Information on brake pad replacement, rotor resurfacing/replacement, caliper service, and bleeding the brake system. Suspension Component Replacement: Guidance on replacing struts, shocks, control arms, ball joints, and tie rod ends. Electrical Component Testing: Diagnostic steps for alternators, starters, ignition systems, lighting, and accessories. Climate Control Repair: Troubleshooting and repair of the heating, ventilation, and air conditioning (HVAC) system. Fuel System Diagnostics: Procedures for testing fuel injectors, fuel pump, fuel pressure, and emissions control systems. Body And Interior Repair: Information on interior trim removal, body panel adjustments, and repair of exterior components. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without any restriction (entirely or select pages) Binding Type Binding: Digital Download (user printable) Paper Type Type: N/A (Digital Download) Delivery Method Delivery: Instant download link on checkout page Software Requirements Reader Requirement: Adobe PDF Reader Compatibility Operating Systems: PC based Windows OS and Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (SOHC and DOHC variants likely covered based on model years) Performance Typical Horsepower: Approx. 132 hp (16V SOHC) to 150 hp (16V DOHC High Output) - specific data detailed in manual Typical Torque: Approx. 130 lb-ft (16V SOHC) to 148 lb-ft (16V DOHC High Output) - specific data detailed in manual Fuel System Fuel Delivery: Fuel Injection (likely Multi-Port Fuel Injection - MPFI) Engine Management ECM: Engine Control Module (ECM) operation and diagnostics covered in Engine Control System section 🔧 Transmission Standard Type: Manual Transmission (likely 5-speed) Optional Type: Automatic Transmission (likely 4-speed) Features Fluid Type: Specific transmission fluid types (ATF+4 for automatic, gear oil for manual) and capacities detailed in the manual. 📐 Dimensions Exterior Body Styles: Sedan (4-door) and Coupe (2-door) Weights Curb Weight Range: Approx. 2600 - 2800 lbs (specifics vary by trim and body style) 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for driver and passenger in frontal impact...