🏷️ Basic Information Identification Make: Toyota Model: Caldina Model Designation: ST246W (Wagon) Generation Generation Name: Third Generation (T240 Series) Generation Years: 2002-2007 Codes Chassis Codes Covered: ST246, ZZT241, AZT240, ST246W 👋 Introduction Market Position Market Segment: Mid-size station wagon / Sport Wagon Target Audience: Families, enthusiasts seeking a practical yet sporty vehicle Competitive Analysis Key Competitors: Subaru Legacy/Outback, Nissan Stagea, Mitsubishi Airtrek (later Outlander), Mazda Atenza Wagon Key Features Vehicle Features: Available AWD, powerful turbocharged engine option (GT-Four), spacious interior, versatile cargo area, comfortable ride Manual Value Proposition: Provides comprehensive DIY repair and maintenance capabilities, essential for enthusiasts and cost-conscious owners 📋 Manual Details Coverage Areas Engine Coverage: All gasoline engines including 1ZZ-FE (1.8L), 1AZ-FSE (2.0L D-4 DOHC), 2AZ-FSE (2.4L D-4 DOHC), 3S-GTE (2.0L Turbocharged) Transmission Coverage: All automatic transmissions (e.g., Super ECT) and manual transmissions Drivetrain Coverage: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) variants Body Style Coverage: Wagon Trim Level Coverage: All trim levels (e.g., X, G, GT, GT-Four) Page Count Estimated Page Count: Extensive; typically over 2000 pages for a complete factory service manual Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) - Searchable and printable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block assembly, lubrication system, cooling system, fuel system, ignition system, emission control systems Engine Performance: Engine tuning, diagnostics, performance adjustments for all included engines Transmission Mechanical: Automatic transmission overhaul (Super ECT), manual transmission repair, clutch system, transfer case (for AWD) Drivetrain Components: Axles, differentials (front and rear), driveshafts, CV joints, AWD coupling Suspension Steering: Front and rear suspension systems, struts, shocks, control arms, ball joints, steering gear, power steering system Brake System: Disc brakes (front and rear), ABS system, parking brake, brake fluid specifications and bleeding procedures Electrical System: Starting system, charging system, battery, ignition system, lighting system, power windows, power door locks, interior electronics Body And Interior: Body panel removal and installation, interior trim, seats, HVAC system, door mechanisms, tailgate, bumpers Climate Control: Air conditioning (A/C) system, heater, ventilation, refrigerant handling Safety Systems: Airbag system (SRS), seat belts, pre-tensioners Diagnostic Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides, wiring diagrams Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement Repair Procedures: Engine component replacement (e.g., water pump, alternator, starter), transmission service, brake pad/rotor replacement, suspension component replacement, exhaust system repair Overhaul Procedures: Complete engine rebuilds, transmission overhauls, differential rebuilds Diagnostics: Step-by-step diagnostic routines for various systems, including ECU troubleshooting and sensor testing Electrical Troubleshooting: Wiring diagrams for all electrical circuits, fuse and relay identification, circuit testing procedures Special Tools: Identification and usage of specific Toyota special tools required for certain procedures Technical Depth Technical Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical schematics 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Full text search enabled for quick access to information Print Quality Print Quality: High-resolution digital images and diagrams suitable for printing Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 1ZZ-FE Engine 1 Displacement: 1.8L (1794 cc) Engine 1 Configuration: Inline 4-cylinder, DOHC, VVT-i Engine 1 Power Hp: Approx. 130-140 HP Engine 1 Torque Lb Ft: Approx. 125-130 lb-ft Engine 2: 1AZ-FSE Engine 2 Displacement: 2.0L (1998 cc) Engine 2 Configuration: Inline 4-cylinder, DOHC, D-4 (Direct Injection) Engine 2 Power Hp: Approx. 150 HP Engine 2 Torque Lb Ft: Approx. 140 lb-ft Engine 3: 2AZ-FSE Engine 3 Displacement: 2.4L (2362 cc) Engine 3 Configuration: Inline 4-cylinder, DOHC, D-4 (Direct Injection), VVT-i Engine 3 Power Hp: Approx. 160 HP Engine 3 Torque Lb Ft: Approx. 165 lb-ft Engine 4: 3S-GTE (GT-Four) Engine 4 Displacement: 2.0L (1998 cc) Engine 4 Configuration: Inline 4-cylinder, DOHC, Turbocharged, Intercooled Engine 4 Power Hp: Approx. 260 HP Engine 4 Torque Lb Ft: Approx. 255 lb-ft Fuel System Fuel Type: Unleaded Gasoline Injection System: Electronic Fuel Injection (EFI) / D-4 Direct Injection for some engines 🔧 Transmission Standard Standard Transmission: 4-speed Automatic (Super ECT) for most models; 5-speed Manual for some performance variants (e.g., GT-Four) Optional Optional Transmission: 5-speed Manual Transmission (especially for GT-Four) Features Automatic Transmission Features: Super Electronically Controlled Transmission (Super ECT) with AI Shift control AWD System: Active Torque Split AWD system (for AWD models) 📐 Dimensions Exterior Overall Length Mm: Approx. 4670 mm Overall Width Mm: Approx. 1760 mm Overall Height Mm: Approx. 1560 mm Wheelbase Mm: Approx. 2700 mm Cargo Cargo Volume Liters: Approx. 430 - 590 L (rear seats up), expandable with seats folded Weights Curb Weight Kg: Approx. 1400 - 1600 kg (depending on engine and drivetrain) 🛡️ Safety Features Ratings Safety Ratings General: Refer to specific JNCAP or equivalent crash test data for model...