🏷️ Basic Information Identification Make: Daihatsu Model: Copen Generation: First Generation (L880K) Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Code: L880K 👋 Introduction Market Position Target Audience: Professional technicians and advanced DIY mechanics with basic electrical and mechanical knowledge. Competitive Analysis Manual Type Comparison: Offers comprehensive coverage comparable to factory service manuals, often exceeding the scope of basic owner's manuals or generic repair guides. Key Features Download Convenience: Instant digital access provides immediate usability for urgent repair needs. Content Depth: Detailed, step-by-step instructions with critical specifications, designed to empower users with factory-level knowledge. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Electrical System: Yes Suspension: Yes Brakes: Yes Body And Frame: Yes HVAC: Yes Interior Trim: Yes Power Retractable Roof: Yes Troubleshooting: Yes Page Count Estimated Pages: Varies by specific edition, typically 1000+ pages for comprehensive factory service manuals. Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of engine components, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, and cooling systems. Engine Management: Fuel injection system, ignition system, emission control systems, engine control unit (ECU) diagnosis and wiring diagrams. Transmission Manual: Disassembly, assembly, adjustment, and repair procedures for the manual gearbox, clutch system, and related components. Transmission Automatic: Detailed procedures for automatic transmission servicing, including fluid changes, torque converter, and internal component repair (if applicable to specific variants). Drivetrain: Front-wheel drive system, differential, drive shafts, and CV joints. Suspension Front: MacPherson strut assembly, control arms, anti-roll bar, and steering knuckle components. Suspension Rear: Independent rear suspension system, shock absorbers, springs, and trailing arms. Steering: Power steering system diagnosis, hydraulic components, steering column, and rack and pinion assembly. Brakes Front: Disc brake system, caliper, rotor, brake pads, and hydraulic lines. Brakes Rear: Disc brake system (or drum, depending on specification), caliper, rotor, brake pads, and hydraulic lines. Anti-Lock Braking System: ABS components, sensors, hydraulic modulator, and troubleshooting procedures. Body Structure: Body panel removal and installation, structural components, chassis alignment. Power Retractable Roof: Detailed operation, maintenance, repair, and troubleshooting of the electric convertible roof mechanism, hydraulics, and switches. Climate Control: HVAC system components, refrigerant charging, heater core, evaporator, and blower motor. Lighting: Headlights, taillights, interior lighting, bulb replacement, and wiring. Instrument Panel: Gauges, warning lights, instrument cluster removal and repair. Audio System: Radio, speakers, and antenna system installation and troubleshooting. Power Windows Locks: Window regulators, motors, door lock actuators, and related switches. Safety Restraints: Airbag system components, sensors, modules, and seatbelt mechanisms. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, belt inspections, and general upkeep. Disassembly And Assembly: Detailed, step-by-step instructions for removing and reinstalling all major components and systems. Repair And Rebuild: Specific repair procedures for worn or damaged parts, including engine, transmission, and suspension components. Troubleshooting Diagnostics: Systematic diagnostic procedures for identifying and resolving common and uncommon faults, including fault codes. Specifications And Tolerances: All critical torque values, clearances, and dimensional specifications required for accurate repairs. Component Testing: Methods for testing the functionality of various electrical and mechanical components. Fluid Capacities And Types: Precise information on all fluid requirements, including engine oil, transmission fluid, brake fluid, coolant, and power steering fluid. Wiring Harness Repair: Guidance on inspecting, repairing, and splicing automotive wiring harnesses. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to major component overhauls and complex diagnostics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capabilities: YES (Zoom IN/OUT) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent decompression software) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: JB-DET (common variant) Engine Type: Intercooled Turbocharged Inline-3 Cylinder DOHC Displacement: 659 cc (0.7 L) Performance Horsepower Max: 64 PS (47 kW; 63 hp) at 6400 rpm (JDM regulations). Some unofficial sources or modified versions may report higher outputs. Torque Max: 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3200 rpm (for JB-DET). Specific outputs may vary by market and tune. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), sequential multi-port injection. Recommended Fuel: Unleaded Gasoline (Octane rating typically 91 or higher, check manual for exact specifications). Ignition System Ignition Type: Electronic Ignition System (DIS - Distributorless Ignition System) with Coil-on-Plug (COP). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Clutch Type: Dry single plate, hydraulically operated. Final Drive Ratio: Typically around 4.200:1 (Manual), specific ratio may vary. Check manual for exact values. 📐 Dimensions Exterior Length: Approx. 3,395 mm (133.7 in) Width: Approx. 1,475 mm...
Professional technicians and advanced DIY mechanics with basic electrical and mechanical knowledge.
Competitive Analysis
Manual Type Comparison:
Offers comprehensive coverage comparable to factory service manuals, often exceeding the scope of basic owner's manuals or generic repair guides.
Key Features
Download Convenience:
Instant digital access provides immediate usability for urgent repair needs.
Content Depth:
Detailed, step-by-step instructions with critical specifications, designed to empower users with factory-level knowledge.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Electrical System:
Yes
Suspension:
Yes
Brakes:
Yes
Body And Frame:
Yes
HVAC:
Yes
Interior Trim:
Yes
Power Retractable Roof:
Yes
Troubleshooting:
Yes
Page Count
Estimated Pages:
Varies by specific edition, typically 1000+ pages for comprehensive factory service manuals.
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of engine components, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, and cooling systems.
Engine Management:
Fuel injection system, ignition system, emission control systems, engine control unit (ECU) diagnosis and wiring diagrams.
Transmission Manual:
Disassembly, assembly, adjustment, and repair procedures for the manual gearbox, clutch system, and related components.
Transmission Automatic:
Detailed procedures for automatic transmission servicing, including fluid changes, torque converter, and internal component repair (if applicable to specific variants).
Drivetrain:
Front-wheel drive system, differential, drive shafts, and CV joints.
Suspension Front:
MacPherson strut assembly, control arms, anti-roll bar, and steering knuckle components.
Suspension Rear:
Independent rear suspension system, shock absorbers, springs, and trailing arms.
Steering:
Power steering system diagnosis, hydraulic components, steering column, and rack and pinion assembly.
Brakes Front:
Disc brake system, caliper, rotor, brake pads, and hydraulic lines.
Brakes Rear:
Disc brake system (or drum, depending on specification), caliper, rotor, brake pads, and hydraulic lines.
Anti-Lock Braking System:
ABS components, sensors, hydraulic modulator, and troubleshooting procedures.
Body Structure:
Body panel removal and installation, structural components, chassis alignment.
Power Retractable Roof:
Detailed operation, maintenance, repair, and troubleshooting of the electric convertible roof mechanism, hydraulics, and switches.
Climate Control:
HVAC system components, refrigerant charging, heater core, evaporator, and blower motor.
Lighting:
Headlights, taillights, interior lighting, bulb replacement, and wiring.
Instrument Panel:
Gauges, warning lights, instrument cluster removal and repair.
Audio System:
Radio, speakers, and antenna system installation and troubleshooting.
Power Windows Locks:
Window regulators, motors, door lock actuators, and related switches.
Safety Restraints:
Airbag system components, sensors, modules, and seatbelt mechanisms.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, belt inspections, and general upkeep.
Disassembly And Assembly:
Detailed, step-by-step instructions for removing and reinstalling all major components and systems.
Repair And Rebuild:
Specific repair procedures for worn or damaged parts, including engine, transmission, and suspension components.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults, including fault codes.
Specifications And Tolerances:
All critical torque values, clearances, and dimensional specifications required for accurate repairs.
Component Testing:
Methods for testing the functionality of various electrical and mechanical components.
Fluid Capacities And Types:
Precise information on all fluid requirements, including engine oil, transmission fluid, brake fluid, coolant, and power steering fluid.
Wiring Harness Repair:
Guidance on inspecting, repairing, and splicing automotive wiring harnesses.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to major component overhauls and complex diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capabilities:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent decompression software)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
JB-DET (common variant)
Engine Type:
Intercooled Turbocharged Inline-3 Cylinder DOHC
Displacement:
659 cc (0.7 L)
Performance
Horsepower Max:
64 PS (47 kW; 63 hp) at 6400 rpm (JDM regulations). Some unofficial sources or modified versions may report higher outputs.
Torque Max:
10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3200 rpm (for JB-DET). Specific outputs may vary by market and tune.
Unleaded Gasoline (Octane rating typically 91 or higher, check manual for exact specifications).
Ignition System
Ignition Type:
Electronic Ignition System (DIS - Distributorless Ignition System) with Coil-on-Plug (COP).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Clutch Type:
Dry single plate, hydraulically operated.
Final Drive Ratio:
Typically around 4.200:1 (Manual), specific ratio may vary. Check manual for exact values.
📐 Dimensions
Exterior
Length:
Approx. 3,395 mm (133.7 in)
Width:
Approx. 1,475 mm (58.1 in)
Height:
Approx. 1,245 mm (49.0 in)
Wheelbase:
Approx. 2,240 mm (88.2 in)
Weights
Curb Weight:
Approx. 760 kg (1,676 lb) for manual transmission models.
🛡️ Safety Features
Ratings
Crash Test Results:
As a Kei car sold primarily in Japan, official international crash test ratings (e.g., Euro NCAP, NHTSA) might be limited. Consult market-specific safety reports or JNCAP for relevant data.
Active Features
ABS:
Anti-lock Braking System (standard on most later models and optional on earlier ones).
E B D:
Electronic Brakeforce Distribution (often paired with ABS).
Passive Features
Airbags:
Driver and passenger airbags.
Body Reinforcement:
Reinforced body structure for enhanced safety, particularly important for a convertible.
💡 Technology Features
Infotainment
Factory Audio:
Basic factory-installed audio systems typically include radio, CD player, and speakers. Aftermarket upgrades are common.
Driver Assistance
Traction Control:
Traction Control System (TCS) may be present on some models or as an option, aiding in preventing wheelspin.
Connectivity
Aux Input:
Early models may not have standard AUX input; aftermarket solutions are available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for specific interval and oil type.
Spark Plugs:
Intervals vary based on spark plug type (standard, platinum, iridium). Typically 30,000 - 100,000 miles. Consult manual for recommended type and interval.
Timing Belt:
The JB-DET engine uses a timing chain, which generally requires no periodic replacement unless there are signs of wear or noise.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 0W-20, 5W-30) and API service classification.
Transmission Fluid Manual:
Manual transmission gear oil, typically GL-4 specification. Capacity approx. 2.0-2.5 liters. Check manual for exact type and quantity.
Transmission Fluid Automatic:
Automatic transmission fluid (ATF). Refer to manual for specific type (e.g., Dexron III or equivalent) and capacity.
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Check manual for exact specification.
Known Issues
Turbocharger Wear:
Like many turbocharged engines, the JB-DET can experience wear in the turbocharger over time, potentially leading to loss of boost or oil consumption. Regular oil changes and proper turbo cool-down practices are crucial.
Power Roof Actuators:
The hydraulic system for the retractable roof can develop leaks or the actuators may fail over time, requiring specialized repair or replacement as detailed in the manual.
Suspension Bushings:
Wear in suspension bushings can lead to increased noise, vibration, and compromised handling, especially on higher-mileage vehicles. Replacement procedures are covered.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing compact and efficient vehicles, particularly in the 'Kei' car segment in Japan, known for their innovative engineering and often unique designs.
Model Evolution
Copen Concept:
The Copen was designed as a compact, affordable, and fun-to-drive convertible sports car, emphasizing its sporty styling and the convenience of an electric retractable roof.
Generation Differences:
This first generation (L880K) model was produced from 2002 to 2012. It was succeeded by the second generation (LA400K) which featured different styling and powertrain options.
Production
Production Location:
Japan
🏆 Awards & Recognition
Recognitions
Kei Car Segment:
The Copen was highly regarded within the Kei car segment for its sporty design and convertible functionality, often winning accolades for its unique positioning.
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