🏷️ Basic Information Identification Make: Mercedes-Benz Model: C230 Year: 2002 Codes Chassis Code: W203 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe (W203 generation) known for Mercedes-Benz build quality and luxury. Competitive Analysis Competitors: BMW 3 Series (E46), Audi A4 (B6), Lexus IS300, Infiniti G35. Key Features Vehicle Highlights: Sporty handling, advanced safety features for its time, supercharged engine offering a good balance of performance and efficiency, Mercedes-Benz premium interior. Manual Value Proposition Benefits: Provides official Mercedes-Benz diagnostic and repair procedures, enabling accurate and efficient maintenance and repair, saving on dealership labor costs, and preserving vehicle value. 📋 Manual Details Coverage Areas Primary Coverage: 2002 Mercedes-Benz C230 (W203 Chassis) Engine Variants Covered: M271 E23 ML (Supercharged 2.3L Inline-4) Page Count Estimated Page Count: 1500+ Manual Type Type: Official Service & Repair Manual Software Language Language: English Format Format: Digital Software (Likely Executable or PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (injection, fuel pump, lines), air intake system, exhaust system, engine management (ECU, sensors). Engine Performance: Supercharger operation, boost pressure control, engine tuning parameters, emissions control systems. Transmission: Automatic transmission (5-speed 5G-TRONIC 722.6 variant), hydraulic control, torque converter, gear shifting logic, transmission fluid specifications, service procedures. Drivetrain: Rear-wheel drive system, driveshafts, differential, axle components. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, bushings, springs, sway bars, alignment specifications. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications, brake pad and rotor replacement, caliper service, parking brake. Steering: Power steering system, steering rack, tie rods, steering column, hydraulic fluid specifications. Electrical System: Battery, charging system (alternator), starter motor, ignition system, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, control modules (ECU, TCU, ABS module, SAM module). Body And Interior: Body panel removal and installation, doors, hood, trunk lid, interior trim, seating, HVAC system, power accessories (windows, mirrors, seats), door locks, remote keyless entry. Climate Control: Automatic climate control (optional), A/C system components, refrigerant, service procedures. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, crash sensors, diagnostic procedures for safety systems. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid service. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, component testing procedures, using diagnostic scan tools (STAR DIAGNOSIS). Repair And Rebuild: Engine disassembly and reassembly, cylinder head gasket replacement, transmission overhaul, brake caliper rebuild, suspension component replacement, steering rack replacement, electrical component repair. Installation: Replacement of major components such as engines, transmissions, alternators, starters, AC compressors, radiators, body panels, interior components. Technical Depth Depth: Comprehensive coverage from routine maintenance and diagnostics to complete engine and transmission rebuilds, including detailed torque specifications, clearances, and adjustment procedures. 📊 Manual Specifications File Format Software Type: Proprietary executable or searchable PDF format, designed for automotive repair professionals and enthusiasts. Print Quality Digital Quality: High-resolution diagrams, clear text, and detailed illustrations optimized for digital viewing and printing of specific sections. Binding Type Digital Format: Not Applicable (Software-based) Paper Type Digital Format: Not Applicable (Software-based) ⚙️ Engine Specifications Primary Engine Engine Code: M271 E23 ML Configuration: Inline-4 Cylinder Displacement: 2295 cc (2.3 Liters) Aspiration: Supercharged (Twin-Screw Lysholm-type) Performance Horsepower: 194 hp @ 5500 rpm Torque: 207 lb-ft (280 Nm) @ 3500 rpm Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Engine Management ECU Type: Bosch ME2.8 or similar Timing System Drive Type: Timing Chain Actuation: Dual Overhead Camshafts (DOHC), 4 valves per cylinder, Variable Valve Timing (VVT) on intake camshaft. 🔧 Transmission Standard Type: 5-Speed Automatic (722.6 '5G-TRONIC') Optional Type: 6-Speed Manual (Rare for C230 Kompressor in North America) Features Automatic Modes: Comfort (C) and Sport (S) modes. Fluid Specifications Fluid Type: Mercedes-Benz MB 236.10 Specification ATF (e.g., Mobil 1 Synthetic ATF or equivalent) Fluid Capacity Capacity Approx: 8.5 Liters (Total system capacity, drain and fill will be less) 📐 Dimensions Exterior Wheelbase: 106.7 inches (2710 mm) Length: 177.6 inches (4511 mm) Width: 68.7 inches (1745 mm) Height: 55.0 inches (1397 mm) Weights Curb Weight: Approx. 3300-3400 lbs (1497-1542 kg) Cargo Trunk Volume: 13.1 cubic feet (371 Liters) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars NHTSA Side Impact: 4 Stars Active Features Electronic Stability: ESP (Electronic Stability Program) Braking Assistance: ABS (Anti-lock Braking System), Brake Assist (BAS). Passive Features Airbags: Frontal airbags, side airbags (front), optional side curtain airbags. Seatbelts: Pre-tensioning seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Optional COMAND (Cockpit Management and Navigation) system with CD player, radio, and optional navigation. Standard audio systems available. Driver Assistance Cruise Control: Standard cruise control with speed limiter functionality. Parking Assistance: Optional Parktronic parking sensors (front and rear). Connectivity Phone Integration:...