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APRILIA ATLANTIC SPRINT 125 200 250 500 Service Repair Manual 2002 Onward

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Model Variants: 125, 200, 250, 500 Model Year Coverage: 2002 Onward Codes Product Code: APR-ATL-SPR-SRM-2002 👋 Introduction Market Position Category: Premium Maxi-Scooter Target Audience: Urban commuters, touring riders, and performance-oriented scooter enthusiasts. Competitive Analysis Key Competitors: Suzuki Burgman series, Yamaha XMAX series, Honda Forza series, Piaggio Beverly series. Competitive Advantage: Aprilia's reputation for sporty handling and robust engineering, often positioned slightly above mainstream competitors in performance and design. Key Features Design: Sporty styling, aerodynamic fairing, comfortable seating position, integrated storage. Performance: Strong engines across the range, capable of highway speeds and agile urban maneuverability. Handling: Well-tuned suspension and chassis geometry for confident riding. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Aprilia Atlantic Sprint 125, 200, 250, and 500 models (2002 onwards). Engine Coverage: All engine variants (125cc, 200cc, 250cc, 500cc) including disassembly, assembly, diagnostics, and repair. Transmission Coverage: Automatic transmission (CVT) maintenance, repair, and troubleshooting. Chassis Coverage: Frame, suspension (front and rear), steering, wheels, and tires. Electrical Coverage: Complete electrical system, including wiring diagrams, lighting, ignition, starting, charging, fuel injection, and accessory circuits. Bodywork Coverage: Body panels, fairings, seat, storage, and cosmetic repairs. Brakes Coverage: Front and rear brake system maintenance, repair, and hydraulic system bleeding. Page Count Estimated Page Count: Estimated 400-600 pages (typical for comprehensive service manuals of this scope). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Management: Fuel injection system (EFI), ignition system, sensors, actuators, ECU diagnostics. Cooling System: Radiator, coolant, water pump, thermostat, fan operation. Lubrication System: Oil pump, oil filter, oil passages, oil specifications. Exhaust System: Muffler, catalytic converter (if applicable), exhaust manifold, lambda sensors. Fuel System: Fuel tank, fuel pump, fuel filter, injectors, pressure regulator. Suspension And Steering: Front fork (telescopic), rear shock absorber, swingarm, steering head bearings, handlebar assembly. Wheel And Tire Service: Tire pressure, tire replacement, wheel balancing, wheel bearing maintenance. Lighting And Signaling: Headlight, taillight, turn signals, brake light, dashboard illumination. Instrumentation And Controls: Dashboard displays, switchgear, throttle control, brake levers. Parking Brake System: Operation and adjustment. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, drive belt inspection/replacement, brake fluid flush. Engine Overhaul: Top-end rebuild, bottom-end rebuild, piston and ring replacement, valve adjustments, camshaft service. Transmission Repair: CVT clutch inspection and replacement, variator maintenance, gearbox service (if applicable). Suspension Service: Fork seal replacement, shock absorber servicing, linkage lubrication. Brake System Repair: Brake pad replacement, caliper overhaul, master cylinder service, brake line replacement, bleeding procedures. Electrical Troubleshooting: Wiring diagram interpretation, fault finding for circuits, component testing. Fuel System Diagnostics: Injector cleaning, fuel pressure testing, fuel pump diagnosis. Bodywork Repair: Fairing removal and installation, panel alignment, minor cosmetic repair guidance. Diagnostic Procedures: Troubleshooting common issues, fault code interpretation (if OBD-II applicable). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds. Diagnostic Capabilities: Detailed diagnostic flowcharts and troubleshooting trees for various systems. Service Specifications: Includes torque specifications, clearances, fluid capacities, and electrical component resistance/voltage values. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for easy content retrieval. Viewability: Viewable on computers, tablets, and smartphones. Print Quality Quality: High-resolution digital reproduction, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled Engine Variants: 125cc, 200cc, 250cc, 500cc (specific bore/stroke and compression ratios vary by displacement). Valvetrain: SOHC, 4-valve (typical for modern Aprilia engines of this era) Performance Horsepower 125Cc: Approx. 15-18 HP (varies by specific market regulations and tuning) Horsepower 250Cc: Approx. 22-25 HP (varies by specific market regulations and tuning) Horsepower 500Cc: Approx. 40-45 HP (varies by specific market regulations and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body and injectors. Ignition System: Electronic CDI with variable ignition timing. Fuel Type: Unleaded gasoline (Octane rating specified in manual). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmission: N/A (CVT is standard across all models). Features Clutch: Automatic centrifugal clutch. Final Drive: Belt drive with reduction gears. 📐 Dimensions Exterior Length: Varies by model, typically around 2100-2200 mm. Width: Varies by model, typically around 750-800 mm. Height: Varies by model, typically around 1350-1450 mm. Wheelbase: Varies by model, typically around 1450-1550 mm. Weights Dry Weight: Varies by model, typically 160-200 kg. Gross Vehicle Weight Rating: Specified in manual, typically around 350-400 kg. Fuel Tank Capacity: Typically 12-15 liters, depending on the specific model variant. 🛡️ Safety Features Ratings Safety Standards: Adheres to relevant European (e.g., Euro 3 emissions) and international motorcycle safety standards. Active Features Braking System: Disc brakes front and rear. Optional ABS available on some higher-spec models/variants. Lighting: Halogen headlight, LED taillight...
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SKU: 550172
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APRILIA ATLANTIC SPRINT 125 200 250 500 Service Repair Manual 2002 Onward
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Model Variants:
125, 200, 250, 500
Model Year Coverage:
2002 Onward
Codes
Product Code:
APR-ATL-SPR-SRM-2002
👋 Introduction
Market Position
Category:
Premium Maxi-Scooter
Target Audience:
Urban commuters, touring riders, and performance-oriented scooter enthusiasts.
Competitive Analysis
Key Competitors:
Suzuki Burgman series, Yamaha XMAX series, Honda Forza series, Piaggio Beverly series.
Competitive Advantage:
Aprilia's reputation for sporty handling and robust engineering, often positioned slightly above mainstream competitors in performance and design.
Key Features
Design:
Sporty styling, aerodynamic fairing, comfortable seating position, integrated storage.
Performance:
Strong engines across the range, capable of highway speeds and agile urban maneuverability.
Handling:
Well-tuned suspension and chassis geometry for confident riding.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Aprilia Atlantic Sprint 125, 200, 250, and 500 models (2002 onwards).
Engine Coverage:
All engine variants (125cc, 200cc, 250cc, 500cc) including disassembly, assembly, diagnostics, and repair.
Transmission Coverage:
Automatic transmission (CVT) maintenance, repair, and troubleshooting.
Chassis Coverage:
Frame, suspension (front and rear), steering, wheels, and tires.
Electrical Coverage:
Complete electrical system, including wiring diagrams, lighting, ignition, starting, charging, fuel injection, and accessory circuits.
Bodywork Coverage:
Body panels, fairings, seat, storage, and cosmetic repairs.
Brakes Coverage:
Front and rear brake system maintenance, repair, and hydraulic system bleeding.
Page Count
Estimated Page Count:
Estimated 400-600 pages (typical for comprehensive service manuals of this scope).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection system (EFI), ignition system, sensors, actuators, ECU diagnostics.
Cooling System:
Radiator, coolant, water pump, thermostat, fan operation.
Lubrication System:
Oil pump, oil filter, oil passages, oil specifications.
Exhaust System:
Muffler, catalytic converter (if applicable), exhaust manifold, lambda sensors.
Fuel System:
Fuel tank, fuel pump, fuel filter, injectors, pressure regulator.
Suspension And Steering:
Front fork (telescopic), rear shock absorber, swingarm, steering head bearings, handlebar assembly.
Wheel And Tire Service:
Tire pressure, tire replacement, wheel balancing, wheel bearing maintenance.
Lighting And Signaling:
Headlight, taillight, turn signals, brake light, dashboard illumination.
Instrumentation And Controls:
Dashboard displays, switchgear, throttle control, brake levers.
Parking Brake System:
Operation and adjustment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, drive belt inspection/replacement, brake fluid flush.
Engine Overhaul:
Top-end rebuild, bottom-end rebuild, piston and ring replacement, valve adjustments, camshaft service.
Transmission Repair:
CVT clutch inspection and replacement, variator maintenance, gearbox service (if applicable).
Suspension Service:
Fork seal replacement, shock absorber servicing, linkage lubrication.
Brake System Repair:
Brake pad replacement, caliper overhaul, master cylinder service, brake line replacement, bleeding procedures.
Electrical Troubleshooting:
Wiring diagram interpretation, fault finding for circuits, component testing.
Fuel System Diagnostics:
Injector cleaning, fuel pressure testing, fuel pump diagnosis.
Bodywork Repair:
Fairing removal and installation, panel alignment, minor cosmetic repair guidance.
Diagnostic Procedures:
Troubleshooting common issues, fault code interpretation (if OBD-II applicable).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and component rebuilds.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and troubleshooting trees for various systems.
Service Specifications:
Includes torque specifications, clearances, fluid capacities, and electrical component resistance/voltage values.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for easy content retrieval.
Viewability:
Viewable on computers, tablets, and smartphones.
Print Quality
Quality:
High-resolution digital reproduction, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled
Engine Variants:
125cc, 200cc, 250cc, 500cc (specific bore/stroke and compression ratios vary by displacement).
Valvetrain:
SOHC, 4-valve (typical for modern Aprilia engines of this era)
Performance
Horsepower 125Cc:
Approx. 15-18 HP (varies by specific market regulations and tuning)
Horsepower 250Cc:
Approx. 22-25 HP (varies by specific market regulations and tuning)
Horsepower 500Cc:
Approx. 40-45 HP (varies by specific market regulations and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body and injectors.
Ignition System:
Electronic CDI with variable ignition timing.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmission:
N/A (CVT is standard across all models).
Features
Clutch:
Automatic centrifugal clutch.
Final Drive:
Belt drive with reduction gears.
📐 Dimensions
Exterior
Length:
Varies by model, typically around 2100-2200 mm.
Width:
Varies by model, typically around 750-800 mm.
Height:
Varies by model, typically around 1350-1450 mm.
Wheelbase:
Varies by model, typically around 1450-1550 mm.
Weights
Dry Weight:
Varies by model, typically 160-200 kg.
Gross Vehicle Weight Rating:
Specified in manual, typically around 350-400 kg.
Fuel Tank Capacity:
Typically 12-15 liters, depending on the specific model variant.
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to relevant European (e.g., Euro 3 emissions) and international motorcycle safety standards.
Active Features
Braking System:
Disc brakes front and rear. Optional ABS available on some higher-spec models/variants.
Lighting:
Halogen headlight, LED taillight and brake light (depending on model year).
Passive Features
Frame Construction:
Steel tube frame, designed for stability and rigidity.
Tires:
Tubeless tires with specific recommended sizes and pressure ratings.
💡 Technology Features
Infotainment
Dashboard:
Analog/digital instrument cluster displaying speed, RPM, fuel level, engine temperature, odometer, trip meters, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some variants, enhancing braking safety.
Connectivity
Charging Port:
May include a 12V power outlet for charging accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually, whichever comes first (refer to manual for exact interval).
Air Filter Replacement:
Inspect every 5,000 km, replace as needed or every 10,000-15,000 km.
Spark Plug Replacement:
Inspect every 5,000 km, replace around 10,000-15,000 km or as per manual recommendations.
Drive Belt Inspection:
Inspect every 10,000 km, recommended replacement interval typically around 20,000-30,000 km.
Brake Fluid Flush:
Every 2 years or as specified by manual, due to moisture absorption.
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 10W-40 or 15W-50, API SG/SH/SJ/SL or JASO MA/MA2 compliant (specific grade and capacity in manual).
Coolant Type:
Ethylene glycol based antifreeze coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Transmission Oil:
Specific oil for CVT secondary drive gearbox, often SAE 80W-90 API GL-4 (capacity and exact spec in manual).
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, tires, fork seals.
Potential Electrical Gremlins:
Some early models might exhibit minor electrical issues, though generally robust. Detailed diagnosis is key.
Fuel System Maintenance:
Regular fuel filter replacement is crucial for EFI system longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sporty motorcycles and scooters, often featuring advanced technology and racing pedigree.
Model Evolution
Introduction:
The Atlantic Sprint series was introduced to compete in the growing maxi-scooter market, offering a blend of comfort, performance, and Aprilia's distinctive styling.
Engine Development:
The various engine displacements (125, 200, 250, 500cc) reflect Aprilia's strategy to cater to different licensing requirements and rider needs, with the larger engines being developed for more substantial performance.
Production
Manufacturing:
Produced in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Aprilia scooters are generally well-regarded for their engineering quality and performance in their respective segments.
Ratings
Rider Reviews:
Often praised for comfort on longer rides and spirited performance compared to competitors.
Certifications
Emission Standards:
Compliant with applicable emission standards for the model year (e.g., Euro 3).
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