Aprilia Atlantic 500 Service Repair Workshop Manual 2002 Onwards
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 onwards Product Name: Aprilia Atlantic 500 Service Repair Workshop Manual 2002 Onwards Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Market Segment: Premium maxi-scooter, often competing with models from Yamaha, Suzuki, and Kymco in its class. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Kymco Xciting 500. Key Features Aprilia Atlantic Value Proposition: Offers a potent engine, comfortable touring capabilities, and Aprilia's characteristic sporty handling and Italian design. Manual Value Manual Advantage: Provides essential technical data and procedures equivalent to dealership-level documentation, enabling accurate and efficient maintenance and repair. 📋 Manual Details Coverage Areas Model Coverage: All Atlantic 500 models Repair Scope: All repairs A-Z Model Year Coverage: 2002 onwards Page Count Estimated Page Count: Detailed page count not specified, but comprehensive for A-Z repairs. Manual Type Manual Category: Workshop Manual / Service Manual Intended User: Professional technicians and advanced DIY mechanics. Language Language: English (presumed, typical for this market) Format Format: Digital (likely PDF, common for workshop manuals). 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnosis, internal components, cooling system, lubrication system, fuel injection. Transmission: Automatic transmission service, fluid changes, internal components, torque converter. Brakes: Hydraulic system, brake fluid, caliper overhaul, disc replacement, ABS system (if equipped). Electrical: Wiring diagrams, starter system, charging system, ignition system, lighting, instrumentation, diagnostics. Chassis: Frame, suspension (front and rear), steering system, wheel bearings. Bodywork: Panel removal and installation, fairings, seats, storage compartments, body trim. Fuel System: Fuel pump, fuel lines, fuel filter, fuel injection system (EFI) components. Cooling System: Radiator, coolant, water pump, fan, thermostat. Lubrication System: Oil pump, oil filter, oil passages, oil specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, brake service, coolant flushes, battery checks. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Repair: Step-by-step instructions for disassembly, assembly, and repair of all major components. Diagnostics: Detailed diagnostic procedures for electrical and mechanical systems, including component testing. Specifications: Torque specifications, clearance measurements, fluid capacities, electrical resistance values. Technical Depth Depth Of Coverage: Comprehensive: From basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs. Detail Level: Vehicle-specific, technician-level detail, not generic information. 📊 Manual Specifications File Format Digital Format: Likely PDF, ensuring searchability and ease of access. Print Quality Digital Quality: High-resolution images, diagrams, and clear text for easy readability and printing. Binding Type Binding Type Digital: Not applicable for digital format, but implies organized sections. Paper Type Paper Type Digital: Not applicable for digital format. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder, SOHC. Engine Displacement: Approximately 460cc (specific model variants may vary slightly). Bore X Stroke: Specific dimensions available within the manual, crucial for internal engine work. Performance Horsepower: Typically around 32-34 HP (23.5-25 kW) at a specific RPM range, detailed in the manual. Torque: Around 38-40 Nm at a specific RPM range, detailed in the manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) system, likely utilizing a throttle body and injectors. Ignition System: Electronic ignition system, managed by an ECU. Lubrication System Oil Type: Requires specific motorcycle engine oil, e.g., SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA rated. Exact specifications in manual. Cooling System Coolant Type: Ethylene glycol-based coolant mixture, with specific capacity detailed in manual. 🔧 Transmission Standard Transmission Type: Automatic transmission with CVT (Continuously Variable Transmission) and final drive. Optional Optional Transmissions: N/A ( CVT is standard for this model type). Features Cvt Features: Automatic gear ratio adjustment for optimal engine performance and fuel efficiency. Transmission Fluid Transmission Fluid Type: Specific CVT fluid or high-quality transmission oil meeting Aprilia specifications. Manual will provide exact type and capacity. 📐 Dimensions Exterior Length: Approx. 2220 mm (7.3 ft) Width: Approx. 790 mm (2.6 ft) Height: Approx. 1430 mm (4.7 ft) Wheelbase: Approx. 1560 mm (5.1 ft) Weights Dry Weight: Approx. 190-200 kg (419-441 lbs) Gross Vehicle Weight Rating: Specification available in the manual, important for load calculations. Cargo Storage Capacity: Underseat storage capable of holding one full-face helmet, and often a glove box. 🛡️ Safety Features Ratings Safety Standards: Manufactured to meet relevant European and international safety standards for motorcycles and scooters. Active Features Braking System Type: Disc brakes front and rear. ABS might be an optional feature on certain models, detailed in the manual. Lighting System: Halogen headlights, LED taillight and indicators (model dependent), ensuring good visibility. Passive Features Frame Construction: Steel or aluminum alloy frame for rigidity and stability. Tires: Tubeless tires, typically with sizes like 120/70-15 front and 160/60-15 rear. Manual confirms exact sizes and recommended pressures. 💡 Technology Features Infotainment Instrumentation: Digital and analog displays including speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) may be present on some...
Approximately 460cc (specific model variants may vary slightly).
Bore X Stroke:
Specific dimensions available within the manual, crucial for internal engine work.
Performance
Horsepower:
Typically around 32-34 HP (23.5-25 kW) at a specific RPM range, detailed in the manual.
Torque:
Around 38-40 Nm at a specific RPM range, detailed in the manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) system, likely utilizing a throttle body and injectors.
Ignition System:
Electronic ignition system, managed by an ECU.
Lubrication System
Oil Type:
Requires specific motorcycle engine oil, e.g., SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA rated. Exact specifications in manual.
Cooling System
Coolant Type:
Ethylene glycol-based coolant mixture, with specific capacity detailed in manual.
🔧 Transmission
Standard
Transmission Type:
Automatic transmission with CVT (Continuously Variable Transmission) and final drive.
Optional
Optional Transmissions:
N/A ( CVT is standard for this model type).
Features
Cvt Features:
Automatic gear ratio adjustment for optimal engine performance and fuel efficiency.
Transmission Fluid
Transmission Fluid Type:
Specific CVT fluid or high-quality transmission oil meeting Aprilia specifications. Manual will provide exact type and capacity.
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (7.3 ft)
Width:
Approx. 790 mm (2.6 ft)
Height:
Approx. 1430 mm (4.7 ft)
Wheelbase:
Approx. 1560 mm (5.1 ft)
Weights
Dry Weight:
Approx. 190-200 kg (419-441 lbs)
Gross Vehicle Weight Rating:
Specification available in the manual, important for load calculations.
Cargo
Storage Capacity:
Underseat storage capable of holding one full-face helmet, and often a glove box.
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet relevant European and international safety standards for motorcycles and scooters.
Active Features
Braking System Type:
Disc brakes front and rear. ABS might be an optional feature on certain models, detailed in the manual.
Lighting System:
Halogen headlights, LED taillight and indicators (model dependent), ensuring good visibility.
Passive Features
Frame Construction:
Steel or aluminum alloy frame for rigidity and stability.
Tires:
Tubeless tires, typically with sizes like 120/70-15 front and 160/60-15 rear. Manual confirms exact sizes and recommended pressures.
💡 Technology Features
Infotainment
Instrumentation:
Digital and analog displays including speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) may be present on some models. Manual will detail its operation and maintenance if equipped.
Connectivity
Electrical System Complexity:
Sophisticated EFI and ignition control systems, requiring specific diagnostic tools and knowledge covered by the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-4,500 miles) or annually, whichever comes first. Specific mileage in manual.
Air Filter Replacement:
Recommended inspection every 5,000 km and replacement as needed or every 10,000-15,000 km. Manual provides precise intervals.
Spark Plug Replacement:
Typically every 10,000-15,000 km. Manual specifies the exact type and replacement interval.
Belt Drive Maintenance:
CVT belt inspection and replacement intervals critical for performance and safety, detailed in the manual.
Fluid Specifications
Engine Oil Capacity:
Approximately 1.6-1.8 liters (check manual for exact capacity and type).
Brake Fluid Type:
DOT 4 hydraulic brake fluid. Manual specifies exact type and bleeding procedures.
Coolant Capacity:
Approx. 1.0-1.2 liters (check manual for exact capacity and coolant mixture ratio).
Known Issues
Common Wear Items:
CVT belt, battery, brake pads, and tires are common wear items. Manual provides inspection and replacement guidance.
Potential Faults:
Can include issues related to the fuel injection system, electrical connectors, or starter motor in high-mileage examples. Manual is key for diagnosis.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer with a strong heritage in racing and sport motorcycles, known for performance and innovative design.
Model Evolution
Atlantic 500 Positioning:
The Atlantic 500 was Aprilia's entry into the larger displacement maxi-scooter market, designed for comfortable urban commuting and longer-distance touring.
Production
Production Period:
Produced from the early 2000s onwards, with updates and variants throughout its lifecycle.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its performance and comfort as a maxi-scooter, though specific awards are not widely publicized for this model.
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