🏷️ Basic Information Identification Make: Maruti Suzuki Model: MB308 Nickname Common: Maruti 800 Platform Code: SS80 Generation Generation Designation: Fifth Generation (Model Year Update) Production Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code Prefix: MR 👋 Introduction Market Position Segment: Entry-level compact car (Hatchback) Key Value Proposition: Affordability, fuel efficiency, simplicity, low maintenance costs. Competitive Analysis Primary Competitors: Hyundai Santro, Tata Indica, Fiat Palio (during its era). Key Features Design Philosophy: Compact, economical, practical city car. Target Audience: First-time car buyers, budget-conscious consumers, urban commuters. Manual Advantage: Empowers owners to perform routine maintenance and common repairs, reducing service costs and downtime. 📋 Manual Details Coverage Areas Market Focus: Global (primarily Indian market, but relevant for export models) Engine Variants Covered: All engine options available for the MB308 during the specified model years. Transmission Types Covered: All transmission types (manual, potentially automatic if offered). Trim Levels Covered: All trim levels and configurations. Page Count Estimated Page Count: Extensive (indicative of a complete workshop manual, likely 500+ pages) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) Accessibility: Downloadable to PC, Mac, Tablet, Smartphone Software Requirement: Adobe Reader 📖 Manual Coverage Systems Covered Mechanical: Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Driveshafts, Suspension (Front & Rear), Steering System, Braking System. Electrical: Starting System, Charging System, Ignition System, Lighting System, Instrumentation, Wiper/Washer System, Horn, Audio System, Power Window System (if applicable), Central Locking (if applicable). Body And Chassis: Body Structure, Doors, Hood, Trunk Lid, Bumpers, Seats, Interior Trim, Glass, Mirrors, Chassis Components. Procedures Included Maintenance: Regular servicing, fluid changes, filter replacements, lubrication. Diagnostics: Troubleshooting common problems, identifying fault codes (if applicable), electrical system diagnostics. Repair: Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement. Adjustment: Valve clearance adjustment, clutch adjustment, brake adjustment, idle speed adjustment. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive (from basic maintenance to complete component overhaul and diagnostics). Detail Level: Step-by-step instructions with accompanying diagrams and illustrations. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation. Print Quality Printability: High quality, suitable for printing individual pages or the entire manual. Binding Type Binding Type For Print: N/A (Digital Product) Paper Type Paper Type For Print: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: F10D (for 796cc variants), G10B (for 970cc variants if applicable) Displacement: 796 cc (commonly) Configuration: Inline 3-Cylinder Valvetrain: SOHC (Single Overhead Camshaft) Bore X Stroke: 68.5 mm x 72.0 mm (approximate for F10D) Compression Ratio: 9.0:1 (approximate) Performance Horsepower: Approx. 35-40 hp @ 5500 rpm (for 796cc F10D) Torque: Approx. 59-62 Nm @ 3000-3500 rpm (for 796cc F10D) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPFI) Fuel Type: Petrol (Gasoline) Emission Control: Euro III/Bharat Stage II compliant (for applicable markets) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: No automatic transmission typically offered for this model/era, but confirm specific market variants. Features Clutch Type: Dry, Single Plate 📐 Dimensions Exterior Length: Approx. 3495 mm Width: Approx. 1495 mm Height: Approx. 1405 mm Wheelbase: Approx. 2360 mm Ground Clearance: Approx. 165 mm Weights Kerb Weight: Approx. 650-700 kg (depending on variant) Gross Vehicle Weight: Approx. 1000-1100 kg 🛡️ Safety Features Ratings Crash Test Ratings: Limited availability of formal crash test ratings for this era and market segment; generally considered a basic safety structure. Active Features ABS: Not typically available on standard trims. E B D: Not typically available. Passive Features Airbags: Driver airbag standard on higher trims or later models; passenger airbag optional or absent. Seatbelts: Front: 3-point ELR; Rear: 2-point lap belts (or 3-point depending on rear seat configuration). Child Seat Anchors: Not typically equipped with ISOFIX. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single-CD player (optional). Speakers: Typically 2 speakers (front doors). Driver Assistance Parking Sensors: Aftermarket fitment typically. Cruise Control: Not available. Connectivity Bluetooth: Not available. Usb Port: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months, whichever comes first. Air Filter Replacement: Every 10,000 km or 1 year. Spark Plug Replacement: Every 20,000 km. Coolant Replacement: Every 2 years or 40,000 km. Fluid Specifications Engine Oil: API SG/SH/SJ, SAE 10W-30 (or 10W-40 for higher ambient temperatures). Engine Oil Capacity: Approx. 3.0 - 3.2 liters (with filter change). Coolant: Ethylene Glycol based coolant, 50% concentration with distilled water. Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90. Brake Fluid: DOT 3 or DOT 4. Power Steering Fluid: Not applicable (manual steering). Known Issues Common Problems: Ignition coil failure, carburetor issues (on older models), clutch wear, suspension bushing wear, starter motor problems, rust on body panels. Troubleshooting Guidance: The manual will provide...