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Dodge SRT-4 Workshop Manual 2003 2004 2005

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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 Year Range: 2003, 2004, 2005 Body Style: Compact Sedan Codes Chassis Code: PT Cruising Platform (Modified) Engine Code: GEMA (Chrysler World Engine) 👋 Introduction Market Position Positioning: The Dodge SRT-4 (Street Racing Technology - 4-cylinder) was positioned as a high-performance, affordable tuner car, offering significant performance gains over standard compact sedans. It competed directly with vehicles like the Subaru WRX, Mitsubishi Lancer Evolution, and the Honda Civic Si. Competitive Analysis Competitors: Subaru Impreza WRX, Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI, Ford Focus SVT. Key Features Performance Focus: Turbocharged engine, aggressive styling, sport-tuned suspension, performance-oriented interior, factory-backed performance modifications. Target Audience: Enthusiast drivers seeking a potent and customizable performance vehicle at a competitive price point. 📋 Manual Details Coverage Areas Coverage: All Models and Repairs A-Z Page Count Estimated Pages: Over 1500 (typical for comprehensive SRT-4 manuals) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (Printable PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, exhaust system, turbocharger system, cooling system, lubrication system, engine electrical, ignition system, powertrain control module (PCM) diagnostics. Drivetrain: Manual transmission (Getrag NV T350), clutch system, drive axles, differentials. Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels, tires. Electrical: Complete vehicle electrical system, wiring diagrams, lighting, instrument cluster, power windows, locks, mirrors, audio system, climate control, airbags (SRS), security system. Body: Exterior body panels, interior trim, doors, windows, seals, bumpers, hood, trunk, underbody. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, clutch fluid), filter replacements, inspections. Repair: Component removal and installation, engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement, turbocharger service, electrical component diagnosis and repair. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), PCM scan tool procedures, wiring harness testing. Specifications: Torque specifications for all fasteners, fluid capacities, component clearances, diagnostic data. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures for complex electrical and mechanical systems. Essential for independent mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF (depending on digitization quality). Print Quality Printability: Printable pages Image Resolution: High-resolution for clarity of diagrams and pictures Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: GEMA Engine Type: Inline 4-cylinder, Turbocharged, Intercooled Displacement: 2.4 Liters (2429 cc) Bore X Stroke: 87.5 mm x 100.0 mm Compression Ratio: 8.1:1 Valve Train: DOHC, 16 valves (4 valves per cylinder) Turbocharger: Garrett T3/T04E (or similar OEM equivalent), with intercooler Performance Horsepower: 205 hp @ 5200 RPM (2003-2004), 215 hp @ 5200 RPM (2005) Torque: 240 lb-ft @ 3200 RPM (2003-2004), 245 lb-ft @ 3200 RPM (2005) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI), Turbocharged Fuel Type: Unleaded Premium (91 octane or higher recommended) Fuel Pump Pressure: Approximately 49-58 PSI (3.4-4.0 Bar) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Model: Getrag NV T350 Optional Transmission Options: No automatic transmission option available Features Clutch Type: Hydraulically actuated, single dry plate Gear Ratios Approximate: 1st: 3.93, 2nd: 2.14, 3rd: 1.36, 4th: 1.00, 5th: 0.79, Reverse: 3.75 Final Drive Ratio: 3.94 📐 Dimensions Exterior Length: 174.7 inches (4437 mm) Width: 67.7 inches (1720 mm) Height: 55.7 inches (1415 mm) Wheelbase: 105.1 inches (2669 mm) Ground Clearance: Approximately 5.5 inches (140 mm) Weights Curb Weight: Approximately 3000-3100 lbs (1360-1406 kg) Gross Vehicle Weight Rating: Approximately 3800 lbs (1724 kg) Cargo Trunk Volume: Approximately 12.4 cubic feet (351 liters) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 out of 5 stars (2003) IIHS Small Overlap Front: Not rated (vehicle class and era) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) on some models/trims Brake Bias: Adjustable proportioning valve for front/rear brake bias Passive Features Airbags: Driver and passenger front airbags, optional side airbags Seatbelts: 3-point front and rear seat belts with pretensioners and load limiters Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with premium speaker options (Infinity). Display: Digital clock, odometer, trip computer integrated into the instrument cluster. Driver Assistance Cruise Control: Standard on most models. Gauge Cluster: Performance-oriented with boost gauge, tachometer, speedometer. Connectivity Auxiliary Input: Not typically standard, aftermarket solutions available. OBD Ii Port: Standard OBD-II port for diagnostic scanning. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (or 3-6 months), depending on driving conditions. Consult manual for exact recommendations. Air Filter Replacement: Every 15,000-30,000 miles, or as needed based on inspection. Spark Plug Replacement: Approximately every 30,000-60,000 miles (depending on plug type used). Check manual for specific recommendations. Coolant Flush: Every 30,000-50,000 miles or 2-4 years. Timing Belt Replacement: The GEMA...
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SKU: 542210
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Dodge SRT-4 Workshop Manual 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Dodge
Model:
SRT-4
Year Range:
2003, 2004, 2005
Body Style:
Compact Sedan
Codes
Chassis Code:
PT Cruising Platform (Modified)
Engine Code:
GEMA (Chrysler World Engine)
👋 Introduction
Market Position
Positioning:
The Dodge SRT-4 (Street Racing Technology - 4-cylinder) was positioned as a high-performance, affordable tuner car, offering significant performance gains over standard compact sedans. It competed directly with vehicles like the Subaru WRX, Mitsubishi Lancer Evolution, and the Honda Civic Si.
Competitive Analysis
Competitors:
Subaru Impreza WRX, Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI, Ford Focus SVT.
Key Features
Performance Focus:
Turbocharged engine, aggressive styling, sport-tuned suspension, performance-oriented interior, factory-backed performance modifications.
Target Audience:
Enthusiast drivers seeking a potent and customizable performance vehicle at a competitive price point.
📋 Manual Details
Coverage Areas
Coverage:
All Models and Repairs A-Z
Page Count
Estimated Pages:
Over 1500 (typical for comprehensive SRT-4 manuals)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (Printable PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, exhaust system, turbocharger system, cooling system, lubrication system, engine electrical, ignition system, powertrain control module (PCM) diagnostics.
Drivetrain:
Manual transmission (Getrag NV T350), clutch system, drive axles, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (ABS included), wheels, tires.
Electrical:
Complete vehicle electrical system, wiring diagrams, lighting, instrument cluster, power windows, locks, mirrors, audio system, climate control, airbags (SRS), security system.
Body:
Exterior body panels, interior trim, doors, windows, seals, bumpers, hood, trunk, underbody.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, clutch fluid), filter replacements, inspections.
Repair:
Component removal and installation, engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement, turbocharger service, electrical component diagnosis and repair.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), PCM scan tool procedures, wiring harness testing.
Specifications:
Torque specifications for all fasteners, fluid capacities, component clearances, diagnostic data.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures for complex electrical and mechanical systems. Essential for independent mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF (depending on digitization quality).
Print Quality
Printability:
Printable pages
Image Resolution:
High-resolution for clarity of diagrams and pictures
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
GEMA
Engine Type:
Inline 4-cylinder, Turbocharged, Intercooled
Displacement:
2.4 Liters (2429 cc)
Bore X Stroke:
87.5 mm x 100.0 mm
Compression Ratio:
8.1:1
Valve Train:
DOHC, 16 valves (4 valves per cylinder)
Turbocharger:
Garrett T3/T04E (or similar OEM equivalent), with intercooler
Performance
Horsepower:
205 hp @ 5200 RPM (2003-2004), 215 hp @ 5200 RPM (2005)
Torque:
240 lb-ft @ 3200 RPM (2003-2004), 245 lb-ft @ 3200 RPM (2005)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI), Turbocharged
Fuel Type:
Unleaded Premium (91 octane or higher recommended)
Fuel Pump Pressure:
Approximately 49-58 PSI (3.4-4.0 Bar)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Transmission Model:
Getrag NV T350
Optional
Transmission Options:
No automatic transmission option available
Features
Clutch Type:
Hydraulically actuated, single dry plate
Gear Ratios Approximate:
1st: 3.93, 2nd: 2.14, 3rd: 1.36, 4th: 1.00, 5th: 0.79, Reverse: 3.75
Final Drive Ratio:
3.94
📐 Dimensions
Exterior
Length:
174.7 inches (4437 mm)
Width:
67.7 inches (1720 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
105.1 inches (2669 mm)
Ground Clearance:
Approximately 5.5 inches (140 mm)
Weights
Curb Weight:
Approximately 3000-3100 lbs (1360-1406 kg)
Gross Vehicle Weight Rating:
Approximately 3800 lbs (1724 kg)
Cargo
Trunk Volume:
Approximately 12.4 cubic feet (351 liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 out of 5 stars (2003)
IIHS Small Overlap Front:
Not rated (vehicle class and era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) on some models/trims
Brake Bias:
Adjustable proportioning valve for front/rear brake bias
Passive Features
Airbags:
Driver and passenger front airbags, optional side airbags
Seatbelts:
3-point front and rear seat belts with pretensioners and load limiters
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with premium speaker options (Infinity).
Display:
Digital clock, odometer, trip computer integrated into the instrument cluster.
Driver Assistance
Cruise Control:
Standard on most models.
Gauge Cluster:
Performance-oriented with boost gauge, tachometer, speedometer.
Connectivity
Auxiliary Input:
Not typically standard, aftermarket solutions available.
OBD Ii Port:
Standard OBD-II port for diagnostic scanning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (or 3-6 months), depending on driving conditions. Consult manual for exact recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on inspection.
Spark Plug Replacement:
Approximately every 30,000-60,000 miles (depending on plug type used). Check manual for specific recommendations.
Coolant Flush:
Every 30,000-50,000 miles or 2-4 years.
Timing Belt Replacement:
The GEMA engine uses a timing chain, not a belt. This is a significant advantage for longevity.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Certified) - Synthetic recommended for turbo applications.
Coolant:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) 50/50 mixture with distilled water.
Brake Fluid:
DOT 3
Clutch Fluid:
DOT 3 (shared reservoir with brake fluid in some configurations)
Transmission Fluid:
Mopar Manual Transmission Lubricant (or equivalent, e.g., SAE 75W-90 GL-3/GL-4)
Known Issues
Turbo Lag Or Failure:
Early models could experience turbocharger issues due to heat or oiling problems. Proper maintenance is crucial.
Clutch Wear:
Aggressive driving can lead to premature clutch wear.
Engine Mounts:
Performance engine mounts can wear out, leading to vibration and noise.
Fuel Injectors:
Some units may experience clogged or failing fuel injectors.
Suspension Components:
Bushings and ball joints can wear over time, affecting handling.
📚 Vehicle History
Brand Heritage
Dodge Performance:
Dodge has a long history of producing performance-oriented vehicles, from muscle cars of the 60s and 70s to modern performance divisions like SRT (Street Racing Technology).
Model Evolution
Neon Foundation:
The SRT-4 is a high-performance variant of the Dodge Neon, a compact car produced by Chrysler. The Neon itself was known for its sporty handling and affordable pricing.
Srt Development:
The SRT-4 was developed by Chrysler's in-house performance division, SRT, which focused on extracting maximum performance from existing platforms. They significantly upgraded the Neon's engine, suspension, brakes, and aerodynamics.
Production
Production Years:
2003-2005
Manufacturing Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
While not directly winning, the SRT-4 was often mentioned in the context of performance bargains competing with cars that made the Ten Best list.
Automotive Journalism Praise:
Widely praised by automotive journalists for its incredible performance-to-dollar ratio and agile handling. Often cited as a great platform for tuning and modification.
Ratings
Consumer Reports Reliability:
Mixed reliability ratings; typical for performance vehicles of this era, with specific known issues often highlighted.
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