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Parts List KIA Sorento 2003-2009

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year Range: 2003-2009 Codes Generation: XM (2009-2013 for global, but this manual covers the tail end of the previous generation and early XM for 2009) Chassis Codes: First Generation (2003-2009): JC, Sportage-based. Second Generation (2009-2013): XM, newer platform. 👋 Introduction Market Position Market Segment: Mid-size SUV, popular for families and those seeking utility and all-weather capability. Competitive Analysis Key Competitors: Toyota Highlander, Ford Explorer, Honda Pilot, Nissan Pathfinder, Chevrolet TrailBlazer. Key Features Vehicle Strengths: Spacious interior, available V6 engines, optional 4WD, good value proposition, robust build for its class. Manual Utility: Essential resource for DIY mechanics and owners looking to maintain or repair their Sorento, saving on labor costs and ensuring the use of correct OEM parts. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission (Automatic & Manual), Drivetrain (4WD/AWD), Suspension, Steering, Brakes, HVAC, Electrical System, Body Panels, Interior Components, Fuel System, Cooling System, Exhaust System, Lubrication System, Emission Control System. Page Count Page Count: Estimated 500-800 pages (typical for a comprehensive parts catalog) Manual Type Manual Type: Parts Catalog / Parts List Language Language: English Format Format: Searchable PDF 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of all engine and transmission components, including internal and external parts, sensors, actuators, and associated systems. Procedures Included Part Identification: Detailed illustrations and part numbers for accurate part identification and verification for DIY repairs. Labor Information: Includes estimated labor times for various parts replacement and repair procedures, aiding in DIY project planning and budgeting. Technical Depth Technical Depth: Component-level detail, enabling precise part sourcing for repairs ranging from minor replacements to major overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution for clear part illustrations and text. Printable. Binding Type Binding Type: N/A (Digital File) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L Inline-4 (G4CS), 3.5L V6 (G6CU), 3.8L V6 (G6DA) Performance Horsepower Range: 140-242 hp (depending on engine and year) Torque Range: 150-250 lb-ft (depending on engine and year) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Codes Engine Codes Detailed: G4CS (2.5L I4), G6CU (3.5L V6), G6DA (3.8L V6) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Kia Genuine Long Life Coolant or equivalent) Lubrication System Oil Viscosity Recommendation: SAE 5W-20 or 5W-30 (check specific engine and climate conditions) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (primarily with 2.5L and some V6 models) Optional Optional Transmission: 4-speed Automatic (45RFE derivative), 5-speed Automatic (H-Matic) Features Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with electronically controlled transfer case. Fluid Specifications Automatic Transmission Fluid: Kia SPII, SPIII, or equivalent ATF (check specific transmission type) 📐 Dimensions Exterior Length Overall: Approx. 4,625 - 4,700 mm (depending on model year and trim) Width Overall: Approx. 1,820 - 1,840 mm Height Overall: Approx. 1,710 - 1,745 mm Interior Seating Capacity: 5 or 7 passengers (depending on configuration) Cargo Cargo Volume Max: Approx. 1,960 liters (with rear seats folded) Weights Curb Weight: Approx. 1,800 - 2,000 kg Towing Capacity: Up to 2,000 kg (braked trailer, check local regulations and specific model) Wheelbase Wheelbase: Approx. 2,710 mm Wheel Specifications Bolt Pattern: 5x114.3 mm (5x4.5 inches) Lug Nut Torque: 110-130 Nm (81-96 lb-ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4 stars (for driver and passenger, 2003-2005 models) IIHS Side Impact Test: Good (for models tested) Active Features ABS: Standard on most trims Traction Control: Available on 4WD models Electronic Stability Control: Available on later models (post-2006 facelift) Passive Features Airbags: Frontal airbags for driver and passenger, optional side airbags and curtain airbags on higher trims. Seatbelts: 3-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: AM/FM/CD player with 4-6 speaker system. Optional premium Infinity audio and in-dash CD changer available on higher trims. Navigation: Optional factory-integrated or dealer-installed navigation systems were available on some higher-end trims. Driver Assistance Cruise Control: Standard on most models, particularly with automatic transmissions. Parking Sensors: Available as an option or on higher trim levels. Connectivity Auxiliary Input: Rare on early models, but some later versions or aftermarket installations may include an auxiliary audio jack. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months (whichever comes first), depending on driving conditions and oil used. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on air quality. Spark Plug Replacement: 100,000 miles for iridium plugs (G6DA), 30,000-60,000 miles for standard plugs (check specifics). Timing Belt Replacement: The 2.5L I4 engine uses a timing belt; replacement typically recommended around 60,000-100,000 miles. The V6 engines (G6CU, G6DA) use timing chains, which are generally maintenance-free unless problems arise. Fluid Specifications Engine Oil Capacity: Approx. 4.3-4.9 liters (with filter, depending on engine) Coolant Capacity: Approx. 8-10 liters (depending on engine and configuration) Brake Fluid Type:...
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SKU: 500214
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Parts List KIA Sorento 2003-2009
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year Range:
2003-2009
Codes
Generation:
XM (2009-2013 for global, but this manual covers the tail end of the previous generation and early XM for 2009)
Chassis Codes:
First Generation (2003-2009): JC, Sportage-based. Second Generation (2009-2013): XM, newer platform.
👋 Introduction
Market Position
Market Segment:
Mid-size SUV, popular for families and those seeking utility and all-weather capability.
Competitive Analysis
Key Competitors:
Toyota Highlander, Ford Explorer, Honda Pilot, Nissan Pathfinder, Chevrolet TrailBlazer.
Key Features
Vehicle Strengths:
Spacious interior, available V6 engines, optional 4WD, good value proposition, robust build for its class.
Manual Utility:
Essential resource for DIY mechanics and owners looking to maintain or repair their Sorento, saving on labor costs and ensuring the use of correct OEM parts.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission (Automatic & Manual), Drivetrain (4WD/AWD), Suspension, Steering, Brakes, HVAC, Electrical System, Body Panels, Interior Components, Fuel System, Cooling System, Exhaust System, Lubrication System, Emission Control System.
Page Count
Page Count:
Estimated 500-800 pages (typical for a comprehensive parts catalog)
Manual Type
Manual Type:
Parts Catalog / Parts List
Language
Language:
English
Format
Format:
Searchable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage of all engine and transmission components, including internal and external parts, sensors, actuators, and associated systems.
Procedures Included
Part Identification:
Detailed illustrations and part numbers for accurate part identification and verification for DIY repairs.
Labor Information:
Includes estimated labor times for various parts replacement and repair procedures, aiding in DIY project planning and budgeting.
Technical Depth
Technical Depth:
Component-level detail, enabling precise part sourcing for repairs ranging from minor replacements to major overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution for clear part illustrations and text. Printable.
Binding Type
Binding Type:
N/A (Digital File)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L Inline-4 (G4CS), 3.5L V6 (G6CU), 3.8L V6 (G6DA)
Performance
Horsepower Range:
140-242 hp (depending on engine and year)
Torque Range:
150-250 lb-ft (depending on engine and year)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Codes
Engine Codes Detailed:
G4CS (2.5L I4), G6CU (3.5L V6), G6DA (3.8L V6)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Kia Genuine Long Life Coolant or equivalent)
Lubrication System
Oil Viscosity Recommendation:
SAE 5W-20 or 5W-30 (check specific engine and climate conditions)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (primarily with 2.5L and some V6 models)
Optional
Optional Transmission:
4-speed Automatic (45RFE derivative), 5-speed Automatic (H-Matic)
Features
Drivetrain Options:
2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with electronically controlled transfer case.
Fluid Specifications
Automatic Transmission Fluid:
Kia SPII, SPIII, or equivalent ATF (check specific transmission type)
📐 Dimensions
Exterior
Length Overall:
Approx. 4,625 - 4,700 mm (depending on model year and trim)
Width Overall:
Approx. 1,820 - 1,840 mm
Height Overall:
Approx. 1,710 - 1,745 mm
Interior
Seating Capacity:
5 or 7 passengers (depending on configuration)
Cargo
Cargo Volume Max:
Approx. 1,960 liters (with rear seats folded)
Weights
Curb Weight:
Approx. 1,800 - 2,000 kg
Towing Capacity:
Up to 2,000 kg (braked trailer, check local regulations and specific model)
Wheelbase
Wheelbase:
Approx. 2,710 mm
Wheel Specifications
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Lug Nut Torque:
110-130 Nm (81-96 lb-ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4 stars (for driver and passenger, 2003-2005 models)
IIHS Side Impact Test:
Good (for models tested)
Active Features
ABS:
Standard on most trims
Traction Control:
Available on 4WD models
Electronic Stability Control:
Available on later models (post-2006 facelift)
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags and curtain airbags on higher trims.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with 4-6 speaker system. Optional premium Infinity audio and in-dash CD changer available on higher trims.
Navigation:
Optional factory-integrated or dealer-installed navigation systems were available on some higher-end trims.
Driver Assistance
Cruise Control:
Standard on most models, particularly with automatic transmissions.
Parking Sensors:
Available as an option or on higher trim levels.
Connectivity
Auxiliary Input:
Rare on early models, but some later versions or aftermarket installations may include an auxiliary audio jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (whichever comes first), depending on driving conditions and oil used.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on air quality.
Spark Plug Replacement:
100,000 miles for iridium plugs (G6DA), 30,000-60,000 miles for standard plugs (check specifics).
Timing Belt Replacement:
The 2.5L I4 engine uses a timing belt; replacement typically recommended around 60,000-100,000 miles. The V6 engines (G6CU, G6DA) use timing chains, which are generally maintenance-free unless problems arise.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.3-4.9 liters (with filter, depending on engine)
Coolant Capacity:
Approx. 8-10 liters (depending on engine and configuration)
Brake Fluid Type:
DOT 3 or DOT 4 (check cap or manual)
Known Issues
Common Wear Items:
Brake pads and rotors, front suspension components (bushings, ball joints), oxygen sensors, catalytic converter issues (on older models).
Engine Specific Concerns:
Some 3.5L V6 engines (G6CU) might experience intake manifold gasket leaks or oil sludge buildup if not maintained rigorously. Check for head gasket issues on higher mileage 4-cylinder models.
Transmission Concerns:
Automatic transmission solenoid issues or failure to shift properly can occur. Fluid changes are critical.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia, as a global automotive manufacturer, has a history of producing reliable and value-oriented vehicles across various segments.
Model Evolution
First Generation Launch:
The first-generation Sorento (JC) was introduced in 2002 for the 2003 model year, marking Kia's entry into the mid-size SUV market.
Facelift:
A significant facelift occurred for the 2007 model year, introducing updated styling, improved interior, and new engine options (including the 3.8L V6).
Production
Manufacturing Locations:
Primarily manufactured in South Korea (Hwasung Plant) and also assembled in other locations globally.
Production Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Recipient of 4-star front crash test ratings from NHTSA for certain model years.
Ratings
Consumer Reports:
Mixed reviews from consumer publications; often praised for value but with some concerns regarding reliability and refinement compared to competitors.
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