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Daewoo Matiz 2003-2010 All Service Repair Manual

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The Daewoo Matiz, produced from 2003 to 2010, represents the M150 facelifted generation of this popular city car. Originally designed by Giorgetto Giugiaro, the Matiz is celebrated for its compact dimensions, exceptional fuel efficiency, and maneuverability, making it an ideal choice for urban commuting and first-time car buyers. Its engineering prioritizes affordability and practicality, offering a surprisingly spacious interior for its size and a friendly, approachable design. Available with 796 cc (F8CV) or 995 cc (F10D) engines, it delivers reliable performance suitable for its intended use. This comprehensive service and repair manual provides detailed information for maintaining and troubleshooting the Daewoo Matiz across its 2003-2010 model years. It covers all essential systems, including engine mechanicals and management, manual and automatic transmissions, brakes, suspension, steering, and the electrical system. The manual includes routine maintenance schedules, step-by-step repair procedures, diagnostic guidance, and technical specifications, making it an invaluable resource for owners and technicians alike to ensure the longevity and optimal performance of their vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Matiz Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Platform Generation: M150 ( facelifted version) Codes Vin Code Location: Typically on driver's side dashboard near windshield, or door jamb sticker. 👋 Introduction Market Position Segment: City Car / Kei Car (in some markets). Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters seeking fuel efficiency and maneuverability. Competitive Analysis Key Competitors: Hyundai Getz, Kia Picanto, Suzuki Alto, Fiat Seicento/500, Peugeot 107/106, Citroën C1, Toyota Aygo, Ford Ka. Key Features Selling Points: Compact dimensions, fuel efficiency, affordability, surprisingly spacious interior for its size, maneuverability in urban environments. Design Philosophy: Designed by Giorgetto Giugiaro, emphasizing a compact and friendly appearance. 📋 Manual Details Coverage Areas Geographic Coverage: Global (primarily targets markets where Daewoo/Chevrolet Matiz was sold, including Europe, Asia, and some Latin American markets). Page Count Estimated Pages: 800-1200 (typical for a comprehensive service manual covering multiple model years and engine options). Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, valve train. Engine Management: Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR if applicable), sensors, ECU diagnostics. Transmission Manual: Clutch, gearbox overhaul, gear selection, bearings, seals. Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic control, cooler system (if applicable for specific variants). Brakes: Hydraulic system, front/rear disc/drum brakes, ABS (if equipped), parking brake, bleeding procedures. Suspension: Front MacPherson struts, rear torsion beam suspension, shock absorbers, springs, control arms, ball joints, bushings. Steering: Power steering system (hydraulic or electric, depending on spec), steering rack, tie rods, steering column. Electrical System: 12V battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panel removal/installation, doors, windows, locks, interior trim, chassis components, rust prevention. HVAC: Air conditioning system, heating, ventilation, blower motor, controls, refrigerant system servicing. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks, brake fluid checks. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for virtually all vehicle systems. Diagnostics: OBD-II (On-Board Diagnostics) interpretation, fault code lookup, sensor testing, wiring continuity checks. Specifications And Tolerances: Torque specifications for fasteners, engine clearances, suspension alignment parameters. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics. Diagnostic Tools: Guidance on using standard automotive tools and diagnostic equipment (multimeter, scan tool). Rebuilding: Detailed instructions for engine and transmission rebuilding procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (allows finding specific topics quickly). Print Quality: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (3-cylinder), F10D (4-cylinder). Engine Type: Inline 3-cylinder or 4-cylinder, DOHC, 12 valves. Displacement: 796 cc (F8CV), 995 cc (F10D). Performance Horsepower F8Cv: Approx. 52 PS (38 kW; 51 hp) at 6000 rpm. Torque F8Cv: Approx. 72 Nm (53 lb-ft) at 4600 rpm. Horsepower F10D: Approx. 57 PS (42 kW; 56 hp) at 6000 rpm (early models), later up to 61 PS (45 kW; 60 hp). Torque F10D: Approx. 85 Nm (63 lb-ft) at 4600 rpm (early models), later up to 91 Nm (67 lb-ft). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI). Fuel Type: Unleaded Gasoline (Petrol). Emission Standard: Euro III or equivalent (depending on market). 🔧 Transmission Standard Type: 5-speed Manual Transmission. Optional Type: 3-speed Automatic Transmission (less common). Features Clutch Type: Dry, single-plate diaphragm spring. Automatic Transmission Features: Torque converter with lock-up, electronic control (in later models). 📐 Dimensions Exterior...
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SKU: 81458
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Daewoo Matiz 2003-2010 All Service Repair ManualDaewoo Matiz 2003-2010 All Service Repair ManualDaewoo Matiz 2003-2010 All Service Repair ManualDaewoo Matiz 2003-2010 All Service Repair Manual
The Daewoo Matiz, produced from 2003 to 2010, represents the M150 facelifted generation of this popular city car. Originally designed by Giorgetto Giugiaro, the Matiz is celebrated for its compact dimensions, exceptional fuel efficiency, and maneuverability, making it an ideal choice for urban commuting and first-time car buyers. Its engineering prioritizes affordability and practicality, offering a surprisingly spacious interior for its size and a friendly, approachable design. Available with 796 cc (F8CV) or 995 cc (F10D) engines, it delivers reliable performance suitable for its intended use. This comprehensive service and repair manual provides detailed information for maintaining and troubleshooting the Daewoo Matiz across its 2003-2010 model years. It covers all essential systems, including engine mechanicals and management, manual and automatic transmissions, brakes, suspension, steering, and the electrical system. The manual includes routine maintenance schedules, step-by-step repair procedures, diagnostic guidance, and technical specifications, making it an invaluable resource for owners and technicians alike to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Matiz
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Platform Generation:
M150 ( facelifted version)
Codes
Vin Code Location:
Typically on driver's side dashboard near windshield, or door jamb sticker.
👋 Introduction
Market Position
Segment:
City Car / Kei Car (in some markets).
Target Audience:
Budget-conscious consumers, first-time car buyers, urban commuters seeking fuel efficiency and maneuverability.
Competitive Analysis
Key Competitors:
Hyundai Getz, Kia Picanto, Suzuki Alto, Fiat Seicento/500, Peugeot 107/106, Citroën C1, Toyota Aygo, Ford Ka.
Key Features
Selling Points:
Compact dimensions, fuel efficiency, affordability, surprisingly spacious interior for its size, maneuverability in urban environments.
Design Philosophy:
Designed by Giorgetto Giugiaro, emphasizing a compact and friendly appearance.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (primarily targets markets where Daewoo/Chevrolet Matiz was sold, including Europe, Asia, and some Latin American markets).
Page Count
Estimated Pages:
800-1200 (typical for a comprehensive service manual covering multiple model years and engine options).
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, valve train.
Engine Management:
Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR if applicable), sensors, ECU diagnostics.
Transmission Manual:
Clutch, gearbox overhaul, gear selection, bearings, seals.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, hydraulic control, cooler system (if applicable for specific variants).
Brakes:
Hydraulic system, front/rear disc/drum brakes, ABS (if equipped), parking brake, bleeding procedures.
Suspension:
Front MacPherson struts, rear torsion beam suspension, shock absorbers, springs, control arms, ball joints, bushings.
Steering:
Power steering system (hydraulic or electric, depending on spec), steering rack, tie rods, steering column.
Electrical System:
12V battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams.
Body And Chassis:
Body panel removal/installation, doors, windows, locks, interior trim, chassis components, rust prevention.
HVAC:
Air conditioning system, heating, ventilation, blower motor, controls, refrigerant system servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for virtually all vehicle systems.
Diagnostics:
OBD-II (On-Board Diagnostics) interpretation, fault code lookup, sensor testing, wiring continuity checks.
Specifications And Tolerances:
Torque specifications for fasteners, engine clearances, suspension alignment parameters.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Tools:
Guidance on using standard automotive tools and diagnostic equipment (multimeter, scan tool).
Rebuilding:
Detailed instructions for engine and transmission rebuilding procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable (allows finding specific topics quickly).
Print Quality:
High-resolution scans suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (3-cylinder), F10D (4-cylinder).
Engine Type:
Inline 3-cylinder or 4-cylinder, DOHC, 12 valves.
Displacement:
796 cc (F8CV), 995 cc (F10D).
Performance
Horsepower F8Cv:
Approx. 52 PS (38 kW; 51 hp) at 6000 rpm.
Torque F8Cv:
Approx. 72 Nm (53 lb-ft) at 4600 rpm.
Horsepower F10D:
Approx. 57 PS (42 kW; 56 hp) at 6000 rpm (early models), later up to 61 PS (45 kW; 60 hp).
Torque F10D:
Approx. 85 Nm (63 lb-ft) at 4600 rpm (early models), later up to 91 Nm (67 lb-ft).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI).
Fuel Type:
Unleaded Gasoline (Petrol).
Emission Standard:
Euro III or equivalent (depending on market).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission.
Optional
Type:
3-speed Automatic Transmission (less common).
Features
Clutch Type:
Dry, single-plate diaphragm spring.
Automatic Transmission Features:
Torque converter with lock-up, electronic control (in later models).
📐 Dimensions
Exterior
Length:
Approx. 3495 mm (137.6 in).
Width:
Approx. 1495 mm (58.9 in).
Height:
Approx. 1500 mm (59.1 in).
Wheelbase:
Approx. 2340 mm (92.1 in).
Interior
Seating Capacity:
4-5 occupants.
Cargo
Trunk Volume Rear Seats Up:
Approx. 155 liters (5.5 cu ft).
Trunk Volume Rear Seats Down:
Approx. 645 liters (22.8 cu ft).
Weights
Curb Weight F8Cv:
Approx. 760-800 kg (1675-1764 lbs).
Curb Weight F10D:
Approx. 810-850 kg (1786-1874 lbs).
Gross Vehicle Weight Rating:
Typically around 1200-1300 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for original Matiz model, later variants may vary; facelifted M150 generally retained similar safety structure).
Active Features
ABS:
Optional on most models, standard on higher trims or later iterations.
Ebs:
Electronic Brake-force Distribution (often paired with ABS).
Passive Features
Airbags:
Driver and passenger airbags (standard on most models within the 2003-2010 range, check specific trim).
Seatbelts:
Three-point seatbelts with pretensioners (front), three-point (rear).
Body Structure:
Integrated safety cage with crumple zones designed for urban impact absorption.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player (optional), 2-4 speakers.
User Interface:
Simple dashboard layout with physical buttons for climate control and audio.
Driver Assistance
Parking Sensors:
Rarely equipped, usually an aftermarket addition.
Connectivity
Bluetooth:
Not typically factory-equipped; requires aftermarket installation.
Usb:
Not factory-equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 20,000 km (12,000 miles) or 24 months.
Spark Plug Replacement:
Every 30,000 km (18,000 miles) or 36 months (use specific type specified in manual).
Coolant Flush:
Every 40,000 km (24,000 miles) or 48 months.
Brake Fluid Replacement:
Every 24 months, regardless of mileage.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3, viscosity 5W-30 or 10W-30 (refer to manual for climate suitability).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III or equivalent.
Known Issues
Engine:
Timing belt wear (critical to replace per schedule), occasional issues with ignition coils and fuel injectors.
Electrical:
Wiring harness corrosion in humid climates, alternator failure, starter motor issues.
Suspension:
Wear in ball joints, control arm bushings, and front strut mounts due to small wheel size and urban driving.
HVAC:
Leaking refrigerant seals, failing blower motor resistors.
Body:
Corrosion on wheel arches, sills, and door bottoms, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Daewoo Origin:
South Korean manufacturer, established as part of the Daewoo Group. Later became part of GM Korea.
Model Evolution
Original Launch:
The Daewoo Matiz was originally launched in 1998 (M100 generation), designed by Italdesign.
Facelift M150:
The 2003-2010 models represent the M150 generation, which received a significant facelift with updated styling (smoother lines, revised front and rear fascias).
Chevrolet Rebranding:
In many markets, particularly Europe and North America, the Matiz was rebadged and sold as the Chevrolet Matiz, then later as the Chevrolet Spark.
Production
Manufacturing Locations:
Primarily South Korea (GM Daewoo Auto & Technology Company), but also licensed production in other countries like Poland, India (as Chevrolet Spark), and Uzbekistan.
🏆 Awards & Recognition
Recognitions
City Car Awards:
While specific major awards are scarce for the Daewoo Matiz itself, its design and concept were generally well-received for the city car segment.
Ratings
Fuel Economy Ratings:
Consistently praised for its excellent fuel economy in its class, often achieving combined figures in the range of 5-6 L/100km (40-47 MPG).
Certifications
Emission Standards Compliance:
Designed to meet Euro III and relevant regional emission standards for its production period.
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