2003-2013 Kawasaki Prairie 360 KVF 360 Service Repair Manual Instant Download PDF
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Basic Information Identification Make: Kawasaki Model: Prairie 360 Model Code: KVF360 Model Variants: KVF360A, KVF360B, KVF360C, KVF360D Generation Production Years: 2003-2013 Codes Chassis Codes: KVF360A/B (4x2), KVF360C/D (4x4) Introduction Market Position Segment: Mid-size utility ATV (All-Terrain Vehicle) Target User: Recreational riders, agricultural users, hunters, general utility purposes. Competitive Analysis Competitors: Honda Foreman/Rancher, Yamaha Kodiak/Grizzly, Polaris Sportsman, Suzuki KingQuad Key Features Utility Focus: Known for its ruggedness, reliability, and ease of maintenance. Offers a balance of performance and utility for various tasks. 4X4 Capability: Available in 4x2 and 4x4 configurations, with the 4x4 models featuring Kawasaki's variable locking front differential. Manual Details Coverage Areas Covered Regions: North America, Europe, Asia, Australia (general coverage applicable worldwide) Page Count Estimated Pages: Approximately 500-700 pages (typical for a comprehensive service manual of this era and scope) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Instant Download) Manual Coverage Systems Covered Powertrain: Engine, carburetor/fuel injection, cooling system, exhaust system, transmission (CVT), drive train (2WD/4WD), final drive Chassis: Frame, suspension (front and rear), steering, wheels, tires, braking system (front and rear) Electrical: Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starting system, instruments and gauges, switches, wiring diagrams, fuse box Bodywork: Body panels, fenders, seats, racks, body trim, decals Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, valve adjustments, spark plug service Diagnostics: Troubleshooting guides for common problems, symptom-based diagnostics, electrical troubleshooting charts Repair: Engine rebuild procedures, transmission overhaul, suspension component replacement, brake system repairs, electrical component repair/replacement Assembly Disassembly: Detailed step-by-step instructions for disassembling and reassembling all major components and systems Technical Depth Depth: Comprehensive; covers routine maintenance, general repairs, and complete engine/transmission overhauls. Includes detailed diagrams, torque specifications, and technical data. Manual Specifications File Format PDF Quality: High-resolution scans or digitally produced PDFs, optimized for clarity of text and diagrams. Searchable text where available. Print Quality Printability: Designed to be printable, allowing users to print specific sections or the entire manual for workshop use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin Displacement: 362 cc (22.09 cubic inches) Bore X Stroke: 67.0 mm x 66.0 mm (typical for V-twin configuration) Cooling System: Liquid-cooled Compression Ratio: 9.3:1 (typical) Performance Horsepower: Approximately 20-22 HP (varies slightly by year and specific model). Torque: Approximately 20-22 lb-ft (varies slightly). Fuel System Fuel Delivery: Carbureted (Mikuni BSR34) for most models, some later models may have fuel injection (check specific year/model). Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 3.1 US gallons (11.7 liters) Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) with High/Low range Drive Selector: Shaft drive Optional Drive Modes: 2WD / 4WD (selectable on 4x4 models) Features Reverse: Yes Engine Braking: Standard on CVT models Gear Reduction: High/Low range Dimensions Exterior Length: Approx. 80.1 inches (2035 mm) Width: Approx. 43.7 inches (1110 mm) Height: Approx. 45.1 inches (1145 mm) Wheelbase: Approx. 49.4 inches (1255 mm) Ground Clearance: Approx. 7.1 inches (180 mm) Weights Dry Weight: Approx. 580 lbs (263 kg) for 4x4 models, 558 lbs (253 kg) for 4x2 models Curb Weight: Typically around 600-620 lbs (272-281 kg) depending on fluids and configuration. Cargo Front Rack Capacity: Approx. 88 lbs (40 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) Towing Capacity: 1050 lbs (476 kg) Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheels Wheel Bolt Pattern: 4x110mm Safety Features Ratings Atv Safety Standards: Meets ANSI standards for recreational ATVs. Active Features Braking System: Dual front hydraulic disc brakes, sealed rear drum brake (some later models may have disc rear). Parking Brake: Handlebar-mounted, mechanical Passive Features Lighting: Dual 30W headlights, 8W taillight/stoplight Throttle Limiter: Standard on some models for novice riders. Technology Features Infotainment Display Features: Digital LCD meter with speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, neutral/reverse indicator. Driver Assistance Variable Locking Differential: Available on 4x4 models, allowing the rider to engage a limited-slip differential for improved traction in challenging terrain. Connectivity Charging Port: Often equipped with a 12V DC power outlet for charging accessories. Maintenance Service Intervals Engine Oil Change: Every 1,000 miles or 6 months, whichever comes first. Oil Filter Replacement: Every engine oil change. Air Filter Cleaning: Every 200 miles or 3 months (more frequently in dusty conditions). Spark Plug Replacement: Every 1,000 miles or 6 months. Valve Clearance Check: Every 1,000 miles or 6 months. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG, JASO MA certified motorcycle oil. Engine Oil Capacity: Approx. 2.1 US quarts (2.0 liters) with filter change. Coolant Type: Kawasaki All-Season coolant or equivalent ethylene glycol-based antifreeze mixture (50/50). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Gear Oil Type: SAE 80W-90 hypoid gear oil (API GL-5). Known Issues Carburetor Issues: Can be prone...
Detailed step-by-step instructions for disassembling and reassembling all major components and systems
Technical Depth
Depth:
Comprehensive; covers routine maintenance, general repairs, and complete engine/transmission overhauls. Includes detailed diagrams, torque specifications, and technical data.
Manual Specifications
File Format
PDF Quality:
High-resolution scans or digitally produced PDFs, optimized for clarity of text and diagrams. Searchable text where available.
Print Quality
Printability:
Designed to be printable, allowing users to print specific sections or the entire manual for workshop use.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-twin
Displacement:
362 cc (22.09 cubic inches)
Bore X Stroke:
67.0 mm x 66.0 mm (typical for V-twin configuration)
Cooling System:
Liquid-cooled
Compression Ratio:
9.3:1 (typical)
Performance
Horsepower:
Approximately 20-22 HP (varies slightly by year and specific model).
Torque:
Approximately 20-22 lb-ft (varies slightly).
Fuel System
Fuel Delivery:
Carbureted (Mikuni BSR34) for most models, some later models may have fuel injection (check specific year/model).
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
3.1 US gallons (11.7 liters)
Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT) with High/Low range
Drive Selector:
Shaft drive
Optional
Drive Modes:
2WD / 4WD (selectable on 4x4 models)
Features
Reverse:
Yes
Engine Braking:
Standard on CVT models
Gear Reduction:
High/Low range
Dimensions
Exterior
Length:
Approx. 80.1 inches (2035 mm)
Width:
Approx. 43.7 inches (1110 mm)
Height:
Approx. 45.1 inches (1145 mm)
Wheelbase:
Approx. 49.4 inches (1255 mm)
Ground Clearance:
Approx. 7.1 inches (180 mm)
Weights
Dry Weight:
Approx. 580 lbs (263 kg) for 4x4 models, 558 lbs (253 kg) for 4x2 models
Curb Weight:
Typically around 600-620 lbs (272-281 kg) depending on fluids and configuration.
Cargo
Front Rack Capacity:
Approx. 88 lbs (40 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
Towing Capacity:
1050 lbs (476 kg)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheels
Wheel Bolt Pattern:
4x110mm
Safety Features
Ratings
Atv Safety Standards:
Meets ANSI standards for recreational ATVs.
Active Features
Braking System:
Dual front hydraulic disc brakes, sealed rear drum brake (some later models may have disc rear).
Parking Brake:
Handlebar-mounted, mechanical
Passive Features
Lighting:
Dual 30W headlights, 8W taillight/stoplight
Throttle Limiter:
Standard on some models for novice riders.
Technology Features
Infotainment
Display Features:
Digital LCD meter with speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, neutral/reverse indicator.
Driver Assistance
Variable Locking Differential:
Available on 4x4 models, allowing the rider to engage a limited-slip differential for improved traction in challenging terrain.
Connectivity
Charging Port:
Often equipped with a 12V DC power outlet for charging accessories.
Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 miles or 6 months, whichever comes first.
Oil Filter Replacement:
Every engine oil change.
Air Filter Cleaning:
Every 200 miles or 3 months (more frequently in dusty conditions).
Spark Plug Replacement:
Every 1,000 miles or 6 months.
Valve Clearance Check:
Every 1,000 miles or 6 months.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG, JASO MA certified motorcycle oil.
Engine Oil Capacity:
Approx. 2.1 US quarts (2.0 liters) with filter change.
Coolant Type:
Kawasaki All-Season coolant or equivalent ethylene glycol-based antifreeze mixture (50/50).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Type:
SAE 80W-90 hypoid gear oil (API GL-5).
Known Issues
Carburetor Issues:
Can be prone to clogging if fuel is left to sit for extended periods; regular use and fuel stabilizer recommended. Pilot jet can sometimes get clogged leading to hard starting or rough idle.
Cv Belt Wear:
CVT belt wear is normal; check for damage and proper tension at recommended intervals. Aggressive riding can accelerate wear.
Starter Solenoid:
Some users report occasional starter solenoid failure. Testing and replacement procedures are covered in the manual.
4X4 Actuator:
On 4x4 models, the front differential actuator can sometimes seize or fail due to moisture or corrosion. Manual provides diagnostic steps.
Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company.
Atv Division:
Longstanding player in the ATV market with a reputation for durability and robust engineering.
Model Evolution
Predecessor:
Kawasaki Prairie 300 (KVF300)
Updates:
Minor updates throughout the production run, primarily in styling, color options, and minor component refinements. The core engine and chassis design remained largely consistent.
Production
Manufacturing Location:
Japan and/or USA (typical for Kawasaki products)
Awards & Recognition
Recognitions
Market Reputation:
Consistently praised for its value, durability, and capable off-road performance in its class. A popular choice for a reliable workhorse ATV.
Ratings
Consumer Reviews:
Generally positive, with owners frequently highlighting its robust build and reliable engine.
Certifications
Manufacturing Standards:
Adheres to Kawasaki's stringent quality control and manufacturing processes.
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