2003 Harley-Davidson Dyna FXD Models Service Repair Manual SET Wide Glide Low Rider Super Glide Sport T-Sport
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna FXD Models Model Variant: FXD Super Glide, FXDL Low Rider, FXDWG Wide Glide, FXDX Super Glide Sport, FXDXT Super Glide T-Sport Year: 2003 Codes Chassis Code: FXD, FXDL, FXDWG, FXDX, FXDXT Generation Generation: Dyna (Second Generation, 1991-2005) 👋 Introduction Market Position Target Audience: DIY mechanics, owners seeking to maintain and repair their motorcycles, enthusiasts Competitive Analysis Value Proposition: Cost savings on dealership labor, empowers owners with knowledge, comprehensive coverage Key Features Delivery Method: Instant Download Content Type: Two essential manuals (Service and Electrical) in one package 📋 Manual Details Coverage Areas Manual Type: Service and Electrical Diagnostics Language: English Format: PDF Page Count Total Pages: 687 Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Comprehensive engine service, maintenance, and repair Chassis: Frame, suspension (front and rear), wheels, tires, steering Fuel System: Carburetor (Keihin CV), fuel tank, fuel lines, fuel pump (if applicable) Drive System: Primary drive, clutch, drive belt, final drive sprocket Transmission: 5-speed gearbox, internal components, maintenance, repair Electrical System: Complete wiring diagrams, starting system, charging system, ignition system, lighting, instruments, TSM/HFSM, engine management Brakes: Front and rear brake systems, hydraulic components, service, and repair Bodywork And Fittings: Fenders, fuel tank, seat, handlebars, controls Tsm Hfsm: TSM (Turn Signal Module) / HFSM (Headlight/Flashing/Signal Module) diagnostics and troubleshooting Engine Management Diagnostics: Engine management system diagnostics, including ignition timing and fuel mapping (within the context of a carburetor). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacement, lubrication, tune-ups Diagnostics: Troubleshooting guides, fault diagnosis for all major systems Repair: Step-by-step repair instructions for all components Rebuilds: Detailed procedures for engine, transmission, and carburetor rebuilds Adjustments: Carburetor adjustment, clutch adjustment, brake adjustments Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and full rebuilds Illustrations: Detailed diagrams, illustrations, photos, exploded views Specifications: Torque specifications, tolerances, fluid capacities, electrical specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (depending on PDF creation) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Evolution (Evo) V-twin Displacement: 1450cc (88 cubic inches) Bore X Stroke: 3.50 in x 4.47 in (88.9 mm x 113.5 mm) - typical for 88ci Evo Compression Ratio: 9.0:1 (typical for 2003 88ci) Cooling System: Air-cooled Valvetrain: Overhead Valve (OHV), 2 valves per cylinder, pushrod activated Performance Horsepower: Approx. 65-70 HP (Varies by model and tuning) Torque: Approx. 70-75 ft-lbs @ 3000 RPM (Varies by model and tuning) Fuel System Fuel Delivery: Keihin CV (Constant Velocity) 40mm Carburetor Fuel Type: Unleaded Gasoline, 91 Octane (or higher) Recommended 🔧 Transmission Standard Type: 5-speed constant mesh, helical gears Gear Ratios: Specific ratios detailed in manual (e.g., 1st: 9.01, 2nd: 6.45, 3rd: 4.77, 4th: 3.77, 5th: 3.15 - typical for this era) Features Clutch Type: Wet, multi-plate Primary Drive: Duplex chain, 34/46T (34-tooth engine sprocket, 46-tooth clutch sprocket) Final Drive: Belt drive, 32/65T (32-tooth transmission sprocket, 65-tooth rear pulley) - typical ratio Fluid Specifications Transmission Fluid: Harley-Davidson Genuine Formula SYN3 or equivalent SAE 75W-140 Synthetic Gear Oil 📐 Dimensions Exterior Wheelbase: Varies by model (e.g., FXD: 62.8 in, FXDWG: 66.2 in) Weights Dry Weight: Varies by model (e.g., FXD: ~635 lbs, FXDWG: ~670 lbs) Gvwr: Not typically specified by Harley-Davidson in owner's manuals, but implied by frame and suspension load limits. Fuel Capacity Fuel Tank Capacity: Varies by model (e.g., FXD: 4.0 gal, FXDWG: 5.0 gal) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety ratings are not standardized like automotive ones) Active Features Braking System: Dual-piston caliper front and rear disc brakes Passive Features Lighting: Halogen headlamp, taillight, brake light, turn signals 💡 Technology Features Infotainment Audio System: Optional accessory audio systems available for some models, but not standard on all 2003 Dynas. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard or widely available option on 2003 Dyna models. Engine Management Ignition System: Electronic ignition system (points-based systems were phased out in earlier Harley models) Fuel Management: Carburetor-based fuel management with manual adjustments. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (typical recommendation) Primary Chain Tensioner Check: Inspect and adjust as needed during regular service intervals (critical maintenance item for early Evo models) Spark Plug Replacement: Approximately every 10,000-15,000 miles Belt Inspection: Inspect drive belt for wear and tension at regular intervals. Fluid Specifications Engine Oil: Harley-Davidson Genuine Formula SYN3 (20W-50) or equivalent SAE 20W-50 Motorcycle Oil meeting Harley-Davidson specifications. Primary Oil: Harley-Davidson Genuine Formula SYN3 (20W-50) or equivalent SAE 20W-50 Motorcycle Oil meeting Harley-Davidson specifications. Brake Fluid: DOT 4 (for hydraulic clutch and brake systems) Known Issues Primary Chain Tensioner: The original spring-loaded tensioner...
Optional accessory audio systems available for some models, but not standard on all 2003 Dynas.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard or widely available option on 2003 Dyna models.
Engine Management
Ignition System:
Electronic ignition system (points-based systems were phased out in earlier Harley models)
Fuel Management:
Carburetor-based fuel management with manual adjustments.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (typical recommendation)
Primary Chain Tensioner Check:
Inspect and adjust as needed during regular service intervals (critical maintenance item for early Evo models)
Spark Plug Replacement:
Approximately every 10,000-15,000 miles
Belt Inspection:
Inspect drive belt for wear and tension at regular intervals.
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine Formula SYN3 (20W-50) or equivalent SAE 20W-50 Motorcycle Oil meeting Harley-Davidson specifications.
Primary Oil:
Harley-Davidson Genuine Formula SYN3 (20W-50) or equivalent SAE 20W-50 Motorcycle Oil meeting Harley-Davidson specifications.
Brake Fluid:
DOT 4 (for hydraulic clutch and brake systems)
Known Issues
Primary Chain Tensioner:
The original spring-loaded tensioner in early Evo models is known to wear out, leading to chain slap and potential damage. The manual will cover inspection and replacement with updated hydraulic tensioners.
Carburetor Tuning:
Keihin CV carburetor may require periodic adjustment for optimal performance and emissions.
Rear Wheel Alignment:
Importance of correct rear wheel alignment for tire wear and handling is emphasized.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent issues. The electrical manual will be crucial here.
📚 Vehicle History
Brand Heritage
Brand Establishment:
Founded in 1903, Milwaukee, Wisconsin
Model Evolution
Dyna Platform Introduction:
Dyna chassis introduced in 1991, featuring isolated V-twin engine mounting for reduced vibration.
2003 Model Updates:
Likely minor updates for 2003, building on the established Dyna platform. Electronic fuel injection (EFI) was becoming more common, but many 2003 models retained the carburetor.
Production
Manufacturing Location:
United States (Harley-Davidson Motor Company)
🏆 Awards & Recognition
Recognitions
Model Awards:
Harley-Davidson motorcycles, particularly the Dyna line, are consistently recognized for their iconic styling and riding experience, though specific awards for 2003 models are not universally documented.
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