BMW M5 Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009 2010
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🏷️ Basic Information Identification Make: BMW Model: M5 Generation: E60 Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E60 (Sedan) 👋 Introduction Market Position Positioning: High-performance luxury sedan, flagship model, direct competitor to Mercedes-Benz E63 AMG and Audi S6. Competitive Analysis Competitors: Mercedes-Benz E63 AMG, Audi S6, Lexus GS F, Jaguar XJR. Key Features Defining Attributes: Naturally aspirated V10 engine, SMG Drivelogic transmission, advanced adaptive suspension, motorsport-derived technology. 📋 Manual Details Coverage Areas Engine: S85B50 V10 Engine Transmission: SMG Drivelogic (Sequential Manual Gearbox) Chassis: Suspension, Steering, Brakes, Body Electrical: All Electrical Systems, Diagnostics, Wiring Diagrams Body And Trim: Interior and Exterior Components, Body Repairs Page Count Estimated Pages: Extensive (Full Workshop Manual) Manual Type Type: Complete Workshop Service Repair Manual Completeness: Covers all aspects of servicing, repair, maintenance, and diagnostics for the specified model years and variants. Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (S85B50 V10), Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System Drivetrain: SMG Transmission, Clutch, Driveshafts, Differential, Axles Suspension: Front and Rear Suspension, Adaptive Drive System, Active Roll Stabilization Steering: Power Steering System, Steering Column, Steering Rack Brakes: ABS, DSC, Brake Calipers, Rotors, Hydraulic System Electrical Engine Control: ECU, Engine Management, Sensors, Actuators Body Electronics: Lighting, Wipers, Climate Control, Power Accessories, Central Locking Comfort Systems: Seats, Sunroof, Infotainment (Navigation, Audio), HVAC Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups Engine Repair: Engine Rebuilds, Cylinder Head Services, Piston and Connecting Rod Installation, Crankshaft Services Transmission Repair: SMG Actuator Replacement, Clutch Actuator Adjustment, Hydraulic System Service Suspension And Steering Repair: Component Replacement (Shocks, Struts, Bushings, Ball Joints), Alignment Procedures Brake System Repair: Brake Pad/Rotor Replacement, Bleeding Procedures, Caliper Service Electrical Troubleshooting: Diagnostic Trouble Codes (DTCs), Wiring Diagram Interpretation, Component Testing Body Repair: Panel Replacement, Dent Repair, Door/Window Regulator Service Diagnostics: Comprehensive Troubleshooting Guides for all Systems Diagnostics And Troubleshooting: Detailed diagnostic trouble codes (DTCs) with suggested causes and solutions, pinpoint tests for electrical issues, mechanical troubleshooting guides. Technical Depth Depth: From Basic Maintenance to Complete Engine and Drivetrain Rebuilds, Advanced Diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Content Print Quality Printability: Printable (Individual Pages or Full Manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (Free) ⚙️ Engine Specifications Primary Engine Engine Code: S85B50 Configuration: V10 Displacement: 5.0 Liters (4999 cc) Valvetrain: DOHC, 4 valves per cylinder (40 valves total), Double VANOS Performance Horsepower: 500 hp @ 7750 rpm Torque: 383 lb-ft @ 6100 rpm Redline: 8250 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MEG9.0 Engine Management) Fuel Type: Premium Unleaded (91+ octane) Cooling System Coolant Capacity: Approx. 10.5 Liters (with heater core) Lubrication System Oil Capacity: Approx. 8.5 Liters (with filter) Recommended Oil Viscosity: SAE 10W-60 (BMW Recommended) 🔧 Transmission Standard Type: SMG Drivelogic (Sequential Manual Gearbox) Gear Count: 7-Speed Features Drivelogic Modes: Multiple shift programs and gear change speeds Clutch System: Hydraulically Actuated Single Plate Clutch Fluid Specifications Transmission Fluid Type: BMW recommends specific SMG fluid; consult manual for part numbers. 📐 Dimensions Exterior Length: Approx. 4841 mm (190.6 in) Width: Approx. 1846 mm (72.7 in) Height: Approx. 1469 mm (57.8 in) Wheelbase: Approx. 2952 mm (116.2 in) Weights Curb Weight: Approx. 1715 kg (3781 lbs) Cargo Trunk Volume: Approx. 500 Liters (17.7 cu ft) 🛡️ Safety Features Ratings NHTSA Ratings: Refer to specific model year NHTSA reports for detailed crash test data. Generally performed well in its class. Active Features Driver Assistance: Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Traction Control, Cornering Brake Control (CBC). Passive Features Airbags: Front Airbags, Side Airbags, Head Airbags (Curtain) Construction: High-strength steel chassis, crumple zones. 💡 Technology Features Infotainment System: iDrive infotainment system (CCC generation), navigation, premium audio options (e.g., Logic7). Driver Assistance Adaptive Drive: Active roll stabilization and electronic damping control for enhanced handling and ride comfort. Hud: Optional Head-Up Display (HUD) for projecting key information onto the windshield. Connectivity Connectivity Features: Bluetooth integration, USB/Auxiliary inputs (depending on options). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system. Consult manual for specifics. Spark Plug Replacement: Around 60,000 miles. Specific part numbers and torque values are critical. Coolant Flush: Every 2-3 years or per CBS. Fluid Specifications Engine Oil Spec: BMW Longlife-01 (LL-01) or LL-04, viscosity SAE 10W-60 recommended for S85. Verify with manual. Brake Fluid Spec: DOT 4 Known Issues Engine Rod Bearings: A common and critical failure point. Early detection and proactive replacement are advised. Manual details inspection and replacement procedures. Smg Pump Actuator: Potential for SMG pump failure or actuator issues. Manual provides diagnostic flowcharts and replacement guides. Throttle Bodies: Individual electronic throttle bodies can fail,...