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DODGE NEON SX2 SRT4 Workshop Repair Manual 2004-2007

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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: Second Generation (2003-2006) Trim Level: SRT-4 Codes Model Years Covered: 2004, 2005, 2006, 2007 Chassis Codes: PT (Platform) Engine Codes: E55 (2.4L DOHC Turbo) 👋 Introduction Market Position Segment: Compact Sport Sedan (performance-oriented) Target Audience: Enthusiasts, DIY mechanics, professional technicians working on the Dodge Neon SRT-4. Competitive Analysis Competitors: Honda Civic Si, Acura RSX, Subaru Impreza WRX, Mitsubishi Lancer Evolution (in terms of performance, though often at a higher price point). Key Features Vehicle Highlights: Powerful turbocharged engine, agile handling, aggressive styling, relatively affordable performance. Manual Value Proposition: Provides essential technical knowledge for maintaining, repairing, and optimizing the performance of the Dodge Neon SRT-4, mirroring dealership-level information. 📋 Manual Details Coverage Areas Manual Type: Workshop Service & Repair Manual Language: English Format: Downloadable Digital File (likely PDF) Source Type: Professional Dealership Workshop Manual Equivalent 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, lubrication, cooling system, fuel system, emission control system, turbocharger system, exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) wiring diagrams, sensor diagnostics, fuel injection system diagnostics. Transmission: Manual transmission (NVT550) removal, installation, repair, clutch system, drive shafts, differential. Brakes: Front and rear brake system diagnosis, repair, ABS system, parking brake. Suspension: Front and rear suspension components, wheel alignment, steering system, power steering. Body And Frame: Body panel removal and installation, structural components, interior trim, exterior trim, glass replacement. Electrical System: Battery, lighting system, instrumentation, wipers and washers, horn, power accessories, body control module (BCM), infotainment system wiring. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical system diagnostics, engine performance diagnostics. Repair: Step-by-step repair procedures for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, exhaust system repair. Diagnostics: Detailed diagnostic procedures for all electronic control modules (ECMs), sensors, actuators, and electrical circuits. Includes wiring diagrams and connector pinouts. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and tire rotations to complex engine and transmission rebuilds, and advanced electrical system diagnostics. Level Of Detail: Includes detailed instructions, exploded views, torque specifications, special tool requirements, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: Digital Download (typically PDF) Searchability: Likely searchable text for quick access to information. Print Quality: High-resolution digital images and diagrams suitable for printing. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Name: 2.4L DOHC 16-Valve Turbocharged Inline-4 (World Engine) Engine Code: E55 Displacement: 2429 cc (148.2 cubic inches) Bore X Stroke: 87.5 mm x 100.3 mm Compression Ratio: 8.1:1 Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder Turbocharger: Garrett GT28R (or similar, depending on specific production run) Performance Horsepower: 230 hp @ 5600 rpm (approx.) Torque: 250 lb-ft @ 3600 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Oil Specifications Engine Oil Type: SAE 5W-30 Synthetic Oil Capacity: 4.5 US quarts (4.3 liters) with filter change 🔧 Transmission Standard Transmission Type: Getrag NVG 550 5-speed Manual Transmission Gear Ratios 1St: 3.167 Gear Ratios 2Nd: 1.944 Gear Ratios 3Rd: 1.323 Gear Ratios 4Th: 0.971 Gear Ratios 5Th: 0.744 Final Drive Ratio: 3.75 Optional Transmission Type: None (Manual transmission was standard for SRT-4) Features Clutch Type: Hydraulic, single dry plate Fluid Specifications Transmission Fluid Type: API GL-4, SAE 75W-85 Synthetic Gear Oil (refer to manual for specific Mopar part number) Fluid Capacities Transmission Fluid Capacity: 2.0 liters (approx.) 📐 Dimensions Exterior Length: 174.0 inches (4420 mm) Width: 67.7 inches (1720 mm) Height: 55.8 inches (1417 mm) Wheelbase: 105.1 inches (2670 mm) Front Track: 58.0 inches (1473 mm) Rear Track: 57.9 inches (1471 mm) Weights Curb Weight: 2955 lbs (1340 kg) approx. Gross Vehicle Weight Rating Gvwr: 3800 lbs (1724 kg) approx. Towing Capacity: Not Recommended Cargo Trunk Volume: 13.0 cubic feet (368 liters) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4 Stars (for 2003-2006 models) NHTSA Frontal Crash Rating Passenger: 4 Stars (for 2003-2006 models) IIHS Moderate Overlap Front: Good (for 2003-2006 models) Active Features ABS: Standard Traction Control: Standard Electronic Stability Control Esc: Optional on some trims/later models, standard on SRT-4 Passive Features Airbags Front Impact: Driver and front passenger airbags Airbags Side Impact: Optional side curtain airbags on some trims Seatbelts: 3-point active front and rear seat belts, pretensioners 💡 Technology Features Infotainment Audio System: Base models featured a standard AM/FM/CD player. Higher trims or optional packages could include premium Boston Acoustics sound systems with amplifiers and subwoofers. Climate Control: Manual climate control was...
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SKU: 283508
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DODGE NEON SX2 SRT4 Workshop Repair Manual 2004-2007
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Generation:
Second Generation (2003-2006)
Trim Level:
SRT-4
Codes
Model Years Covered:
2004, 2005, 2006, 2007
Chassis Codes:
PT (Platform)
Engine Codes:
E55 (2.4L DOHC Turbo)
👋 Introduction
Market Position
Segment:
Compact Sport Sedan (performance-oriented)
Target Audience:
Enthusiasts, DIY mechanics, professional technicians working on the Dodge Neon SRT-4.
Competitive Analysis
Competitors:
Honda Civic Si, Acura RSX, Subaru Impreza WRX, Mitsubishi Lancer Evolution (in terms of performance, though often at a higher price point).
Key Features
Vehicle Highlights:
Powerful turbocharged engine, agile handling, aggressive styling, relatively affordable performance.
Manual Value Proposition:
Provides essential technical knowledge for maintaining, repairing, and optimizing the performance of the Dodge Neon SRT-4, mirroring dealership-level information.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service & Repair Manual
Language:
English
Format:
Downloadable Digital File (likely PDF)
Source Type:
Professional Dealership Workshop Manual Equivalent
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, lubrication, cooling system, fuel system, emission control system, turbocharger system, exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) wiring diagrams, sensor diagnostics, fuel injection system diagnostics.
Transmission:
Manual transmission (NVT550) removal, installation, repair, clutch system, drive shafts, differential.
Brakes:
Front and rear brake system diagnosis, repair, ABS system, parking brake.
Suspension:
Front and rear suspension components, wheel alignment, steering system, power steering.
Body And Frame:
Body panel removal and installation, structural components, interior trim, exterior trim, glass replacement.
Electrical System:
Battery, lighting system, instrumentation, wipers and washers, horn, power accessories, body control module (BCM), infotainment system wiring.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical system diagnostics, engine performance diagnostics.
Repair:
Step-by-step repair procedures for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, exhaust system repair.
Diagnostics:
Detailed diagnostic procedures for all electronic control modules (ECMs), sensors, actuators, and electrical circuits. Includes wiring diagrams and connector pinouts.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and tire rotations to complex engine and transmission rebuilds, and advanced electrical system diagnostics.
Level Of Detail:
Includes detailed instructions, exploded views, torque specifications, special tool requirements, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
Digital Download (typically PDF)
Searchability:
Likely searchable text for quick access to information.
Print Quality:
High-resolution digital images and diagrams suitable for printing.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Quality:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
2.4L DOHC 16-Valve Turbocharged Inline-4 (World Engine)
Engine Code:
E55
Displacement:
2429 cc (148.2 cubic inches)
Bore X Stroke:
87.5 mm x 100.3 mm
Compression Ratio:
8.1:1
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder
Turbocharger:
Garrett GT28R (or similar, depending on specific production run)
Performance
Horsepower:
230 hp @ 5600 rpm (approx.)
Torque:
250 lb-ft @ 3600 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Oil Specifications
Engine Oil Type:
SAE 5W-30 Synthetic
Oil Capacity:
4.5 US quarts (4.3 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
Getrag NVG 550 5-speed Manual Transmission
Gear Ratios 1St:
3.167
Gear Ratios 2Nd:
1.944
Gear Ratios 3Rd:
1.323
Gear Ratios 4Th:
0.971
Gear Ratios 5Th:
0.744
Final Drive Ratio:
3.75
Optional
Transmission Type:
None (Manual transmission was standard for SRT-4)
Features
Clutch Type:
Hydraulic, single dry plate
Fluid Specifications
Transmission Fluid Type:
API GL-4, SAE 75W-85 Synthetic Gear Oil (refer to manual for specific Mopar part number)
Fluid Capacities
Transmission Fluid Capacity:
2.0 liters (approx.)
📐 Dimensions
Exterior
Length:
174.0 inches (4420 mm)
Width:
67.7 inches (1720 mm)
Height:
55.8 inches (1417 mm)
Wheelbase:
105.1 inches (2670 mm)
Front Track:
58.0 inches (1473 mm)
Rear Track:
57.9 inches (1471 mm)
Weights
Curb Weight:
2955 lbs (1340 kg) approx.
Gross Vehicle Weight Rating Gvwr:
3800 lbs (1724 kg) approx.
Towing Capacity:
Not Recommended
Cargo
Trunk Volume:
13.0 cubic feet (368 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4 Stars (for 2003-2006 models)
NHTSA Frontal Crash Rating Passenger:
4 Stars (for 2003-2006 models)
IIHS Moderate Overlap Front:
Good (for 2003-2006 models)
Active Features
ABS:
Standard
Traction Control:
Standard
Electronic Stability Control Esc:
Optional on some trims/later models, standard on SRT-4
Passive Features
Airbags Front Impact:
Driver and front passenger airbags
Airbags Side Impact:
Optional side curtain airbags on some trims
Seatbelts:
3-point active front and rear seat belts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Base models featured a standard AM/FM/CD player. Higher trims or optional packages could include premium Boston Acoustics sound systems with amplifiers and subwoofers.
Climate Control:
Manual climate control was standard, with optional automatic climate control on some higher-trim models.
Driver Assistance
Cruise Control:
Standard
Anti Lock Braking System ABS:
Standard
Connectivity
Power Accessories:
Power windows, power locks, and power mirrors were available on higher trims and optional on others.
Performance Tuning Features
Boost Gauge:
Integrated dash-mounted boost gauge for monitoring turbocharger pressure.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on driving conditions and oil used). Refer to manual for exact recommendation.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed, check visually.
Spark Plug Replacement:
Platinum-tipped plugs typically every 60,000 - 100,000 miles. Iridium plugs can extend this further. Refer to manual for specific type and interval.
Coolant Flush:
Every 30,000 - 50,000 miles or 2-3 years.
Transmission Fluid Change:
Every 30,000 - 60,000 miles. Manual transmissions are often neglected; refer to manual.
Fluid Specifications
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Long Life Coolant (typically pink or orange). Refer to manual for Mopar part number or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification and change interval).
Power Steering Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 4) or equivalent, as specified by Chrysler/Dodge.
Known Issues
Engine Sludge:
Early models (and those with infrequent oil changes) can experience engine sludge buildup, particularly around the oil pickup tube. Regular oil changes with quality synthetic oil are crucial.
Clutch Wear:
The stock clutch can be a weak point under aggressive driving. Upgraded clutches are common in the SRT-4 community.
Vacuum Leaks:
Various vacuum hoses and connections can degrade over time, leading to boost leaks and rough idle. Regular inspection is recommended.
Wheel Bearings:
Front wheel bearings can wear out, leading to humming or grinding noises.
Oxygen Sensor Failures:
Oxygen sensors can fail over time, affecting fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Dodge Performance Legacy:
Dodge has a long history of producing performance-oriented vehicles, often with a 'muscle car' ethos. The SRT (Street & Racing Technology) division was established to further enhance this reputation.
Model Evolution
Neon Generation 2:
The second generation Neon, launched for the 2003 model year, received a significant redesign and platform update, moving to the Chrysler PT platform. It offered improved styling and a more refined chassis compared to its predecessor.
Srt4 Introduction:
The SRT-4 variant was introduced as the high-performance flagship of the Neon lineup, leveraging the turbocharged engine and performance tuning expertise of the SRT division to create a potent compact sport sedan.
Production
Production Years:
2003-2005 (SRT-4 variants)
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Sport Compact Car Magazine:
Often lauded by publications like Sport Compact Car Magazine for its performance value and tuning potential.
Motorweek Drivers Choice Award:
The Dodge Neon (including SRT-4 variants) was recognized with awards like MotorWeek's 'Best Performance Car' in its segment.
Certifications
Epa Fuel Economy Est City:
Approx. 19-21 MPG
Epa Fuel Economy Est Highway:
Approx. 27-30 MPG
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