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Daihatsu Boon M300 2004-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Boon Chassis Code: M300 Generation: 1st Generation (M300) Codes Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Target Audience: Vehicle owners with basic mechanical skills, independent auto service professionals, and authorized dealer service departments. Competitive Analysis Uniqueness: Vehicle-specific, not generic. Provides the same information as official dealer manuals. Key Features Value Proposition: Enables owners to perform repairs, saving money, and to better communicate with technicians. Ease Of Use: Accurate, clear, concise text with illustrations for easy comprehension. 📋 Manual Details Coverage Areas Major Topics Covered: Full service and repair instruction Page Count Estimated Page Count: Comprehensive (specific number not provided in product info, but implied to be extensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Device Compatibility: Viewable on PC, Mac, many phones, and e-readers like Amazon Kindle. File Format Compatibility: All versions of Windows and Mac Print Quality Printability: Yes, all pages printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) 📖 Manual Coverage Systems Covered Engine Mechanical: Included Engine Electrical: Included Emission Control: Included Fuel System: Included Clutch System: Included Manual Transaxle: Included Automatic Transaxle: Included Driveshaft Axle: Included Suspension: Included Steering: Included Restraint System: Included Brake System: Included Body Interior Exterior: Included Body Electrical: Included HVAC: Included General Information: Includes general information about the vehicle, maintenance schedules, and troubleshooting tips. Procedures Included Maintenance Procedures: Step-by-step instructions for routine maintenance Repair Procedures: Detailed repair instructions for all covered systems Troubleshooting: Included for diagnosing and resolving issues Wiring Schematics: Comprehensive wiring diagrams are provided for the body electrical system and powertrain. Technical Depth Depth: Mechanic-level detail, suitable for independent professionals and informed owners Visuals: Diagrams, illustrations, and wiring schematics included Specifications Included: Includes all necessary specifications for repairs, such as torque values, clearances, and tolerances. 📊 Manual Specifications File Format Searchability: PDF format allows for text searching of terms and topics within the manual. Print Quality Print Format Details: Printable pages can be taken into the garage or workshop, avoiding damage to the original digital file. ⚙️ Engine Specifications Primary Engine Engine Options Typical: Likely 1.0L (e.g., 1KR-FE) and 1.3L (e.g., K3-VE) inline-3 and inline-4 gasoline engines, depending on market and specific model variants within the M300 chassis. Performance Horsepower Torque Ranges: Typically in the range of 60-70 HP for 1.0L and 80-90 HP for 1.3L, with corresponding torque figures. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Mechanical Engine Description: Inline 3-cylinder or 4-cylinder, naturally aspirated gasoline engines, typically with DOHC (Double Overhead Camshaft) and VVT-i (Variable Valve Timing-intelligent) on some variants. 🔧 Transmission Standard Transmission Types Offered: Likely Continuously Variable Transmission (CVT) and 4-speed automatic transmission, potentially a 5-speed manual for some variants. Optional Optional Transmission: Not explicitly stated, but likely based on market availability. Manual transmission may be optional on some trims. Features Drive Layout: Front-wheel drive (FWD) standard, potentially with All-wheel drive (AWD) as an option on certain models. 📐 Dimensions Exterior Body Style: Compact hatchback/MPV Length Width Height: Specific dimensions vary by market, but typical for subcompact hatchbacks, emphasizing compact exterior dimensions for urban maneuverability. Interior Seating Capacity: Typically 4 or 5 passengers. Weights Curb Weight: Generally around 950-1050 kg, depending on engine and specification. 🛡️ Safety Features Ratings Crash Test Results: Information would be market-specific; JNCAP (Japan New Car Assessment Program) likely applicable for domestic market models. Active Features Active Safety Systems: Likely ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) as standard or optional. Traction Control (TRC) and Vehicle Stability Control (VSC) may be available on higher trims. Passive Features Passive Safety Features: Front airbags standard. Side airbags and curtain airbags likely optional on some trims. 💡 Technology Features Infotainment Infotainment Systems: Base models typically feature a basic audio system (radio/CD player). Higher trims may offer integrated touchscreen infotainment with navigation, Bluetooth, and auxiliary/USB inputs. Driver Assistance Driver Assistance Features: Limited by era; primary focus on safety basics like ABS. Advanced driver-assistance systems (ADAS) were not common in this segment during these model years. Connectivity Connectivity Options: Auxiliary input for audio devices likely available on upgraded systems. Bluetooth might be present on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Manual will specify precise intervals. Spark Plug Replacement: Intervals vary by spark plug type (standard, iridium); typically 40,000-100,000 km. Manual will specify. Transmission Fluid Change: Recommended every 40,000-80,000 km or as per manual recommendations, especially for automatic transmissions. Fluid Specifications Engine Oil Type: Typically API SG/SH/SJ or higher, with viscosities like 0W-20, 5W-30, or 10W-30 depending on climate and engine. Specific grade detailed in manual. Coolant Type: Ethylene glycol-based coolant, typically pink or red (long-life type). Manual will...
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Proveedor:
SKU: 533822
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Daihatsu Boon M300 2004-2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Boon
Chassis Code:
M300
Generation:
1st Generation (M300)
Codes
Production Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Target Audience:
Vehicle owners with basic mechanical skills, independent auto service professionals, and authorized dealer service departments.
Competitive Analysis
Uniqueness:
Vehicle-specific, not generic. Provides the same information as official dealer manuals.
Key Features
Value Proposition:
Enables owners to perform repairs, saving money, and to better communicate with technicians.
Ease Of Use:
Accurate, clear, concise text with illustrations for easy comprehension.
📋 Manual Details
Coverage Areas
Major Topics Covered:
Full service and repair instruction
Page Count
Estimated Page Count:
Comprehensive (specific number not provided in product info, but implied to be extensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
Device Compatibility:
Viewable on PC, Mac, many phones, and e-readers like Amazon Kindle.
File Format
Compatibility:
All versions of Windows and Mac
Print Quality
Printability:
Yes, all pages printable
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Included
Engine Electrical:
Included
Emission Control:
Included
Fuel System:
Included
Clutch System:
Included
Manual Transaxle:
Included
Automatic Transaxle:
Included
Driveshaft Axle:
Included
Suspension:
Included
Steering:
Included
Restraint System:
Included
Brake System:
Included
Body Interior Exterior:
Included
Body Electrical:
Included
HVAC:
Included
General Information:
Includes general information about the vehicle, maintenance schedules, and troubleshooting tips.
Procedures Included
Maintenance Procedures:
Step-by-step instructions for routine maintenance
Repair Procedures:
Detailed repair instructions for all covered systems
Troubleshooting:
Included for diagnosing and resolving issues
Wiring Schematics:
Comprehensive wiring diagrams are provided for the body electrical system and powertrain.
Technical Depth
Depth:
Mechanic-level detail, suitable for independent professionals and informed owners
Visuals:
Diagrams, illustrations, and wiring schematics included
Specifications Included:
Includes all necessary specifications for repairs, such as torque values, clearances, and tolerances.
📊 Manual Specifications
File Format
Searchability:
PDF format allows for text searching of terms and topics within the manual.
Print Quality
Print Format Details:
Printable pages can be taken into the garage or workshop, avoiding damage to the original digital file.
⚙️ Engine Specifications
Primary Engine
Engine Options Typical:
Likely 1.0L (e.g., 1KR-FE) and 1.3L (e.g., K3-VE) inline-3 and inline-4 gasoline engines, depending on market and specific model variants within the M300 chassis.
Performance
Horsepower Torque Ranges:
Typically in the range of 60-70 HP for 1.0L and 80-90 HP for 1.3L, with corresponding torque figures.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Mechanical
Engine Description:
Inline 3-cylinder or 4-cylinder, naturally aspirated gasoline engines, typically with DOHC (Double Overhead Camshaft) and VVT-i (Variable Valve Timing-intelligent) on some variants.
🔧 Transmission
Standard
Transmission Types Offered:
Likely Continuously Variable Transmission (CVT) and 4-speed automatic transmission, potentially a 5-speed manual for some variants.
Optional
Optional Transmission:
Not explicitly stated, but likely based on market availability. Manual transmission may be optional on some trims.
Features
Drive Layout:
Front-wheel drive (FWD) standard, potentially with All-wheel drive (AWD) as an option on certain models.
📐 Dimensions
Exterior
Body Style:
Compact hatchback/MPV
Length Width Height:
Specific dimensions vary by market, but typical for subcompact hatchbacks, emphasizing compact exterior dimensions for urban maneuverability.
Interior
Seating Capacity:
Typically 4 or 5 passengers.
Weights
Curb Weight:
Generally around 950-1050 kg, depending on engine and specification.
🛡️ Safety Features
Ratings
Crash Test Results:
Information would be market-specific; JNCAP (Japan New Car Assessment Program) likely applicable for domestic market models.
Active Features
Active Safety Systems:
Likely ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) as standard or optional. Traction Control (TRC) and Vehicle Stability Control (VSC) may be available on higher trims.
Passive Features
Passive Safety Features:
Front airbags standard. Side airbags and curtain airbags likely optional on some trims.
💡 Technology Features
Infotainment
Infotainment Systems:
Base models typically feature a basic audio system (radio/CD player). Higher trims may offer integrated touchscreen infotainment with navigation, Bluetooth, and auxiliary/USB inputs.
Driver Assistance
Driver Assistance Features:
Limited by era; primary focus on safety basics like ABS. Advanced driver-assistance systems (ADAS) were not common in this segment during these model years.
Connectivity
Connectivity Options:
Auxiliary input for audio devices likely available on upgraded systems. Bluetooth might be present on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Manual will specify precise intervals.
Spark Plug Replacement:
Intervals vary by spark plug type (standard, iridium); typically 40,000-100,000 km. Manual will specify.
Transmission Fluid Change:
Recommended every 40,000-80,000 km or as per manual recommendations, especially for automatic transmissions.
Fluid Specifications
Engine Oil Type:
Typically API SG/SH/SJ or higher, with viscosities like 0W-20, 5W-30, or 10W-30 depending on climate and engine. Specific grade detailed in manual.
Coolant Type:
Ethylene glycol-based coolant, typically pink or red (long-life type). Manual will specify exact type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system requirements. Manual will specify.
Transmission Fluid Type Auto:
Specific ATF (Automatic Transmission Fluid) type will be detailed in the manual, critical for smooth operation and longevity.
Transmission Fluid Type Cvt:
Specific CVT fluid is required. Using the incorrect fluid can cause severe damage. Manual will specify the exact Toyota/Daihatsu CVT fluid type.
Known Issues
Common Wear Items:
Common for this class of vehicle to experience wear on suspension components (bushings, links), brake pads/rotors, and potentially ignition coils or fuel injectors over time.
Transmission Behavior:
Some CVT models may exhibit slight hesitation or characteristic CVT drone under acceleration. Automatic transmissions are generally reliable but fluid changes are critical.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history specializing in small, fuel-efficient vehicles, often with a focus on practicality and value.
Model Evolution
Boon Segment:
The Boon (also sold as Toyota Passo in some markets) is a subcompact car designed for urban environments, prioritizing interior space and fuel economy.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Fuel Efficiency Awards:
Vehicles in this class often receive recognition for strong fuel economy ratings in their respective markets.
Ratings
Reliability Rankings:
Daihatsu generally has a reputation for reliability in its compact vehicles, though specific rankings are market-dependent.
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