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Aprilia Atlantic Sprint 250 500 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Year: 2004 Engine Variants Covered: 250cc, 500cc 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Owners seeking to perform their own maintenance and repairs, independent workshops. Competitive Analysis Competitors 2004: Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing. Key Features Vehicle Unique Selling Points: Sporty handling for a maxi-scooter, powerful engine options, comfortable touring capability. Manual Value Proposition Benefit To Owner: Empowers owners with the knowledge to maintain and repair their Aprilia Atlantic Sprint, saving on labor costs and ensuring quality of work. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: High (typically 300-500+ pages for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, component testing, tuning, and overhaul procedures for both 250cc and 500cc engines. Transmission: Automatic transmission service, maintenance, and repair procedures. Fuel System: Fuel injection system diagnostics, component testing (injectors, pump, regulator), fuel filter replacement. Electrical System: Wiring diagrams, starter system, charging system, ignition system, lighting, battery maintenance, diagnostic trouble codes (DTCs). Brakes: Hydraulic brake system service, fluid replacement, caliper and master cylinder overhaul, bleeding procedures, ABS system (if applicable). Suspension: Front fork service, rear shock absorber maintenance, bearing inspection and replacement. Chassis And Bodywork: Frame inspection, body panel removal/installation, seat removal, fairing maintenance. Cooling System: Radiator, coolant hoses, thermostat, fan operation, coolant flush and replacement. Exhaust System: Exhaust component inspection and replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, brake pad inspection and replacement, coolant checks. Troubleshooting: Systematic diagnostic flowcharts for common and uncommon problems, identification of symptoms and their likely causes. Repair And Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of major vehicle systems. Diagnostics: Guidance on using diagnostic tools, interpreting error codes, and performing system checks. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality Quality: Digital quality suitable for on-screen viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 250: Single-cylinder, 4-stroke, liquid-cooled, DOHC Engine Type 500: Single-cylinder, 4-stroke, liquid-cooled, SOHC (Rotax 500cc engine) Performance Bore X Stroke 250: Approximately 72 mm x 60 mm Bore X Stroke 500: Approximately 94 mm x 71 mm Displacement 250: Approx. 244cc Displacement 500: Approx. 492cc Horsepower 250: Estimated 22-24 HP @ 7,500 RPM Horsepower 500: Estimated 38-40 HP @ 7,000 RPM Torque 250: Estimated 21-23 Nm @ 6,000 RPM Torque 500: Estimated 45-47 Nm @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic Ignition (CDI/ECU controlled) Recommended Fuel: Unleaded Gasoline (Octane rating specified in manual) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT is standard for this model) Features Engagement: Automatic centrifugal clutch Fluid Type: Specific automatic transmission fluid (refer to manual for exact specification, e.g., SAE J1977) 📐 Dimensions Exterior Length: Approx. 2150 mm Width: Approx. 800 mm Height: Approx. 1420 mm Wheelbase: Approx. 1560 mm Weights Dry Weight 250: Approx. 180 kg Dry Weight 500: Approx. 189 kg Fuel Tank Capacity: Approx. 14 Liters Seat Height: Approx. 770 mm 🛡️ Safety Features Ratings Safety Certifications: CE Marking (typical for European market vehicles) Active Features Braking System: Disc brakes front and rear. ABS may have been an option on higher trims or later models. Lighting: Halogen headlights, LED taillight. Passive Features Frame Construction: Steel frame designed for stability and handling. Storage: Underseat storage compartment. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital odometer, fuel gauge, coolant temperature gauge, clock. Driver Assistance ABS: Optional or standard depending on market and specific trim (check VIN/specs). Connectivity Features: Basic connectivity via 12V power outlet for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km or annually (refer to manual for exact mileage and time intervals). Spark Plug Replacement: Approximately every 10,000 - 20,000 km (dependent on spark plug type). Air Filter Replacement: Every 10,000 - 15,000 km or as needed based on operating conditions. Coolant Replacement: Every 2 years or as per manual recommendations. Fluid Specifications Engine Oil Type 250: Synthetic or semi-synthetic motorcycle oil, API SG or higher, JASO MA certified. Viscosity typically 10W-40 or 15W-50. Engine Oil Type 500: Synthetic or semi-synthetic motorcycle oil, API SG or higher, JASO MA certified. Viscosity typically 10W-40 or 15W-50. Engine Oil Capacity 250: Approx. 1.5 - 1.8 Liters (with filter change) Engine Oil Capacity 500: Approx. 1.8 - 2.0 Liters (with filter change)...
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SKU: 570556
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Aprilia Atlantic Sprint 250 500 2004 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Year:
2004
Engine Variants Covered:
250cc, 500cc
👋 Introduction
Market Position
Segment:
Maxi-scooter
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent workshops.
Competitive Analysis
Competitors 2004:
Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing.
Key Features Vehicle
Unique Selling Points:
Sporty handling for a maxi-scooter, powerful engine options, comfortable touring capability.
Manual Value Proposition
Benefit To Owner:
Empowers owners with the knowledge to maintain and repair their Aprilia Atlantic Sprint, saving on labor costs and ensuring quality of work.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
High (typically 300-500+ pages for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, component testing, tuning, and overhaul procedures for both 250cc and 500cc engines.
Transmission:
Automatic transmission service, maintenance, and repair procedures.
Fuel System:
Fuel injection system diagnostics, component testing (injectors, pump, regulator), fuel filter replacement.
Electrical System:
Wiring diagrams, starter system, charging system, ignition system, lighting, battery maintenance, diagnostic trouble codes (DTCs).
Brakes:
Hydraulic brake system service, fluid replacement, caliper and master cylinder overhaul, bleeding procedures, ABS system (if applicable).
Suspension:
Front fork service, rear shock absorber maintenance, bearing inspection and replacement.
Chassis And Bodywork:
Frame inspection, body panel removal/installation, seat removal, fairing maintenance.
Cooling System:
Radiator, coolant hoses, thermostat, fan operation, coolant flush and replacement.
Exhaust System:
Exhaust component inspection and replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, brake pad inspection and replacement, coolant checks.
Troubleshooting:
Systematic diagnostic flowcharts for common and uncommon problems, identification of symptoms and their likely causes.
Repair And Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of major vehicle systems.
Diagnostics:
Guidance on using diagnostic tools, interpreting error codes, and performing system checks.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable, allowing for quick information retrieval.
Print Quality
Quality:
Digital quality suitable for on-screen viewing and printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 250:
Single-cylinder, 4-stroke, liquid-cooled, DOHC
Engine Type 500:
Single-cylinder, 4-stroke, liquid-cooled, SOHC (Rotax 500cc engine)
Performance
Bore X Stroke 250:
Approximately 72 mm x 60 mm
Bore X Stroke 500:
Approximately 94 mm x 71 mm
Displacement 250:
Approx. 244cc
Displacement 500:
Approx. 492cc
Horsepower 250:
Estimated 22-24 HP @ 7,500 RPM
Horsepower 500:
Estimated 38-40 HP @ 7,000 RPM
Torque 250:
Estimated 21-23 Nm @ 6,000 RPM
Torque 500:
Estimated 45-47 Nm @ 5,500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic Ignition (CDI/ECU controlled)
Recommended Fuel:
Unleaded Gasoline (Octane rating specified in manual)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Optional Transmissions:
N/A (CVT is standard for this model)
Features
Engagement:
Automatic centrifugal clutch
Fluid Type:
Specific automatic transmission fluid (refer to manual for exact specification, e.g., SAE J1977)
📐 Dimensions
Exterior
Length:
Approx. 2150 mm
Width:
Approx. 800 mm
Height:
Approx. 1420 mm
Wheelbase:
Approx. 1560 mm
Weights
Dry Weight 250:
Approx. 180 kg
Dry Weight 500:
Approx. 189 kg
Fuel Tank Capacity:
Approx. 14 Liters
Seat Height:
Approx. 770 mm
🛡️ Safety Features
Ratings
Safety Certifications:
CE Marking (typical for European market vehicles)
Active Features
Braking System:
Disc brakes front and rear. ABS may have been an option on higher trims or later models.
Lighting:
Halogen headlights, LED taillight.
Passive Features
Frame Construction:
Steel frame designed for stability and handling.
Storage:
Underseat storage compartment.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital odometer, fuel gauge, coolant temperature gauge, clock.
Driver Assistance
ABS:
Optional or standard depending on market and specific trim (check VIN/specs).
Connectivity
Features:
Basic connectivity via 12V power outlet for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or annually (refer to manual for exact mileage and time intervals).
Spark Plug Replacement:
Approximately every 10,000 - 20,000 km (dependent on spark plug type).
Air Filter Replacement:
Every 10,000 - 15,000 km or as needed based on operating conditions.
Coolant Replacement:
Every 2 years or as per manual recommendations.
Fluid Specifications
Engine Oil Type 250:
Synthetic or semi-synthetic motorcycle oil, API SG or higher, JASO MA certified. Viscosity typically 10W-40 or 15W-50.
Engine Oil Type 500:
Synthetic or semi-synthetic motorcycle oil, API SG or higher, JASO MA certified. Viscosity typically 10W-40 or 15W-50.
Engine Oil Capacity 250:
Approx. 1.5 - 1.8 Liters (with filter change)
Engine Oil Capacity 500:
Approx. 1.8 - 2.0 Liters (with filter change)
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for specific recommendation)
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
Brake pads, tires, drive belt (CVT), suspension bushings, battery.
Potential Failures:
Occasional stator or regulator/rectifier issues, fuel pump reliability can vary.
Maintenance Tips:
Regular cleaning of the CVT primary drive case and inspection of the drive belt are crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles.
Model Evolution
Atlantic Series:
The Atlantic series was Aprilia's entry into the maxi-scooter market, known for blending sportiness with practicality.
2004 Updates:
The 2004 model represents a mature iteration of the Atlantic platform, often featuring refinements in ergonomics and performance.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Reviews 2004:
The Atlantic Sprint was generally well-received for its sporty ride and powerful engine options, often praised for its handling in the maxi-scooter class.
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