🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Trim: SE (Special Edition) CA Color Code: CAT GREEN Codes Product Code: A2004ISR4BCAA Manual Type Code: Parts Manual 👋 Introduction Market Position Category: High-performance utility ATV Target Audience: Recreational riders, agricultural users, and general off-road enthusiasts seeking a powerful and capable ATV. Competitive Analysis Competitors: Polaris Sportsman series, Yamaha Grizzly, Can-Am Outlander. Key Features Powertrain: Liquid-cooled V-twin engine, selectable 4x4 with front differential lock (FIS - Feature Integrated System). Suspension: Independent front and rear suspension for improved ride quality and handling over rough terrain. Design: Rugged construction, ample cargo capacity, and comfortable seating position. 📋 Manual Details Coverage Areas Primary Coverage: Complete Arctic Cat 2004 650 V-Twin 4x4 FIS SE CA ATV Specific Sections: Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness Page Count Estimated Page Count: Varies by PDF, typically 300-500 pages for a comprehensive parts manual of this era and type Manual Type Type: Factory Parts Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine assembly, crankshaft, pistons, cylinder, cylinder head, camshaft, valves, starter motor, magneto, oil pump, water pump, clutch, V-belt, transmission, drive train, front and rear drive gearcases, secondary drive/transmission. Chassis And Suspension: Frame, front suspension, rear suspension, wheels, tires, steering, sway bar, tilt frame. Braking System: Front brake system, rear brake system, parking brake. Electrical System: Battery, starter motor, magneto, wiring harness, headlights, taillight. Body And Trim: Canopy, taillight, cargo box, tailgate, console, floor panel, dash, hood, headlight, seat, gas tank. Procedures Included Identification: Part identification for all components. Assembly Disassembly: Exploded views and part breakdowns for complete disassembly and reassembly of all covered systems. Ordering Parts: Detailed parts lists with corresponding part numbers for ordering. Technical Depth Depth: Component-level parts breakdown. Focuses on identification and sourcing of individual parts for repair and maintenance, not detailed repair procedures. Essential for parts identification during overhaul and maintenance. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Printable, zoomable, searchable text for clarity and ease of use. Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: V-twin, 4-stroke, liquid-cooled Displacement: 641cc Bore X Stroke: Approx. 76 mm x 70 mm (typical for this engine family) Compression Ratio: Typically around 9.2:1 to 9.7:1 Valvetrain: SOHC (Single Overhead Cam), 4 valves per cylinder Performance Horsepower: Estimated 50-55 HP (at crankshaft) Torque: Estimated 40-45 lb-ft (at crankshaft) Fuel System Carburetion: Dual Mikuni BNS 36 carburetors Fuel Type: Unleaded gasoline, 87 octane or higher Cooling System Type: Liquid-cooled with fan assist Oil System Type: Wet sump 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Modes: 2WD/4WD, Lockable front differential (FIS) Gear Selection: High, Low, Neutral, Reverse, Park Features Secondary Drive: Shaft drive to rear differential Secondary Transmission: Shaft drive to front differential 📐 Dimensions Exterior Length: Approx. 83.1 inches (2110 mm) Width: Approx. 47.6 inches (1210 mm) Height: Approx. 47.5 inches (1205 mm) Wheelbase: Approx. 50 inches (1270 mm) Weights Dry Weight: Approx. 580 lbs (263 kg) Towing Capacity: Up to 1,050 lbs (476 kg) Rack Capacity Front: 60 lbs (27 kg) Rack Capacity Rear: 100 lbs (45 kg) 🛡️ Safety Features Ratings Atv Safety: ATVs are inherently high-risk vehicles; always follow manufacturer safety guidelines, wear protective gear (helmet, goggles, gloves, long sleeves, long pants, boots), and undergo proper training. Active Features Braking: Hydraulic disc brakes front and rear. Drive System: Selectable 4WD with front differential lock enhances traction and control. Passive Features Ergonomics: Designed for rider comfort and control, essential for safe operation. Lighting: Headlights and taillight for visibility. 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, engine hour meter, 2WD/4WD indicator, neutral indicator, oil pressure light. Driver Assistance Features: FIS (Front Differential Lock) system for enhanced traction in challenging terrain. Connectivity Features: N/A (No modern electronic connectivity features like Bluetooth or USB) 🔧 Maintenance Service Intervals Oil Change Engine: Every 100 hours or annually, whichever comes first. Check manual for specific mileage equivalent. Air Filter Cleaning: Inspect every 20 hours, clean/replace as needed. More frequent cleaning in dusty conditions. Spark Plug Inspection: Inspect annually or every 100 hours. Brake Fluid Flush: Recommended every 2 years. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-40 or 20W-50 depending on ambient...