The 2004 650 V-Twin 4x4 FIS, presented in a striking Red finish, represents a significant offering in the high-performance All-Terrain Vehicle (ATV) segment. This model is distinguished by its powerful V-twin liquid-cooled engine, known for delivering robust torque, and its advanced Four Wheel Drive (4x4) system featuring True On-Demand (TOD) capability, allowing for seamless transitions between 2WD and 4WD. The Independent Front and Rear Suspension (FIS) system enhances ride comfort and maintains optimal ground clearance, making it well-suited for demanding off-road conditions. With a heritage dating back to 1960, considerable expertise was brought to the powersports market with this model, aiming to provide a reliable and capable machine for enthusiasts. This factory parts manual, written in English and provided in a searchable, zoomable format, offers comprehensive identification and listing of all original replacement parts for the 2004 650 V-Twin 4x4 FIS. It covers all major vehicle systems, including the powertrain, chassis, suspension, braking, electrical, and body components, with detailed exploded views and assembly sequences. The manual is an essential resource for owners, mechanics, and technicians, facilitating accurate parts ordering, assembly, disassembly, and overall maintenance. Its detailed illustrations and part numbers are crucial for understanding system configurations and ensuring the proper upkeep and repair of the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Model Code: A2004ISR4BUST Color: Red Trim Level: FIS (Four Wheel Drive, Independent Suspension) 👋 Introduction Market Position Vehicle Segment: High-performance All-Terrain Vehicle (ATV). Key Features Drivetrain: 4x4 with selectable 2WD/4WD, featuring a True On-Demand (TOD) 4WD system. Engine: Powerful V-twin liquid-cooled engine, known for strong torque output. Suspension: Independent front and rear suspension (FIS) providing superior ride comfort and ground clearance. Braking: Hydraulic disc brakes front and rear. 📋 Manual Details Coverage Areas Primary Coverage: Complete parts identification and listing for the 2004 Arctic Cat 650 V-Twin 4x4 FIS. Page Count Estimated Page Count: N/A (PDF format, digital) Manual Type Manual Type: Factory Parts Manual Language Language: English Format Product Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drive train (front and rear), clutch systems. Chassis And Suspension: Frame, front and rear suspension components, steering, sway bar. Braking System: Front and rear brake systems, parking brake. Electrical System: Wiring harness, battery, starter motor, magneto, throttle body. Body And Exterior: Canopy, taillight, cargo box, tailgate, dash, hood, headlight, gas tank, seat. Cooling System: Cooling system components, water pump. Lubrication System: Oil filter, oil pump. Procedures Included Assembly Disassembly: Detailed exploded views and parts lists for overhaul, disassembly, and assembly of all covered systems. Part Identification: Comprehensive identification of all factory replacement parts with associated part numbers. Engine Overhaul: Detailed procedures for disassembly and reassembly of engine components including crankshaft, pistons, cylinder head, camshaft, valves, and timing chain. Transmission Service: Covers disassembly and assembly of the transmission and secondary drive systems. Suspension And Steering Repair: Includes parts identification and assembly for front and rear suspension, steering components, and related frame parts. Electrical Component Replacement: Parts and assembly details for starter motor, magneto, and the overall wiring harness. Body Panel And Component Fitting: Detailed diagrams for fitting body panels, hood, dash, seat, cargo box, and related exterior parts. Cooling And Lubrication System Servicing: Parts for water pump, oil filter, and oil pump are detailed for maintenance. Technical Depth Depth Of Coverage: Detailed parts identification, assembly sequences, and illustrations for all major vehicle components. Suitable for parts replacement and understanding of system configurations. Diagnostic Aid: While primarily a parts manual, the detailed illustrations and exploded views can be invaluable for troubleshooting and identifying missing or damaged components. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Search Functionality Searchability: Searchable text Zoom Capability Zoom: Zoomable Software Requirements Required Software: Adobe Reader, Foxit Reader, or compatible PDF reader. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke, liquid-cooled Displacement: 641cc (approximate) Bore X Stroke: N/A (specifics not in product description, but typical for this class) Performance Horsepower: Approx. 50 HP (estimated, typical for this displacement and configuration) Torque: N/A (specifics not in product description) Fuel System Fuel Delivery: Carbureted (typically dual carburetors for V-twin, specific models may vary) Ignition Ignition System: Electronic Ignition (CDI) Lubrication Oil Type: Refer to manual for specific API classification and viscosity grade (e.g., SAE 10W-40 or 20W-50 recommended for air-cooled V-twins, though liquid cooling may allow variations). Cooling Coolant Type: Ethylene Glycol based permanent antifreeze (typically 50/50 mix with distilled water). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive Modes: High, Low, Neutral, Reverse. Fluid Specifications Cvt Fluid: Refer to manual for specific Arctic Cat CVT fluid or equivalent (often a specialized synthetic fluid). 📐 Dimensions Exterior Length: N/A (specifics not in product description) Width: N/A (specifics not in product description) Height: N/A (specifics not in product description) Weights...