🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2004 Generation: Sixth Generation (2004-2007) Codes Chassis Code: W-Body (GM Epsilon platform) 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Target Audience: Families, commuters seeking comfortable and reliable transportation Competitive Analysis Competitors: Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima, Chrysler Sebring Key Features Platform Sharing: Based on the GM Epsilon platform, shared with European models like the Opel Vectra Styling: Significant redesign from previous generations, offering a more contemporary and European-inspired look Interior Comfort: Emphasis on refined interior materials and ride comfort for its class 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Interior, Body Control Module (BCM), Restraints (Airbags), Diagnostic Trouble Codes (DTCs) Page Count Total Pages: Approximately 1800+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel injection system Engine Performance: Engine management, ignition system, emissions control, turbocharger (if applicable) Transmission: Automatic transmission (4T65-E) service, overhaul, diagnostics, fluid specifications Drivetrain: Front-wheel drive axle shafts, constant velocity (CV) joints, differential service Suspension: Front strut assembly, rear shock absorbers, control arms, bushings, ball joints, wheel bearings Steering: Power steering system, steering rack, tie rods, steering column Brakes: Front and rear disc brake systems, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, power windows, power locks, wipers, horn HVAC: Air conditioning system, heater, climate control, blower motor, refrigerant specifications Body Interior: Interior trim, seats, dashboard, door panels, headliner, exterior body panels, bumpers, glass, seals Restraints: Airbag system (SRS), seat belts, diagnostic procedures for airbag faults Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid flushes, belt inspections/replacements Troubleshooting: Diagnostic charts, symptom-based troubleshooting for common issues, wiring diagrams for electrical faults Repair: Component removal and installation, overhaul procedures, component testing and calibration Diagnostics: OBD-II (On-Board Diagnostics) scan tool usage, diagnostic trouble code (DTC) interpretation, sensor testing, actuator testing Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs) 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.2 L (2198 cc) Engine 1 Configuration: Inline-4 (Ecotec) Engine 1 Power: 144 hp @ 5600 rpm Engine 1 Torque: 154 lb-ft @ 4000 rpm Engine 1 Fuel System: Multi-port Fuel Injection (MPFI) Engine 1 Fuel Type: Unleaded Gasoline Engine 1 Bore X Stroke: 3.49 x 3.78 in (88.9 x 95.9 mm) Engine 1 Compression Ratio: 9.5:1 Optional Engine Engine 2 Displacement: 3.5 L (3524 cc) Engine 2 Configuration: 3.5L V6 (High Value Option) Engine 2 Power: 200 hp @ 5200 rpm Engine 2 Torque: 220 lb-ft @ 4400 rpm Engine 2 Fuel System: Multi-port Fuel Injection (MPFI) Engine 2 Fuel Type: Unleaded Gasoline Engine 2 Bore X Stroke: 3.50 x 3.07 in (88.9 x 78.0 mm) Engine 2 Compression Ratio: 9.8:1 🔧 Transmission Standard Transmission Type Std: 4-speed Automatic (4T65-E) Optional Transmission Type Opt: N/A for this year Features Transmission Fluid Type: Dexron VI (GM recommended fluid for 4T65-E) 📐 Dimensions Exterior Length: 191.5 in (4864 mm) Width: 70.3 in (1786 mm) Height: 57.7 in (1466 mm) Wheelbase: 107.1 in (2720 mm) Front Track: 60.0 in (1524 mm) Rear Track: 60.0 in (1524 mm) Weights Curb Weight Est: 3385 - 3550 lbs (1535 - 1610 kg) Towing Capacity: Not Recommended for towing Cargo Cargo Volume: 15.4 cu ft (436 L) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: ★★★★☆ (4/5 Stars) NHTSA Passenger Front Impact: ★★★★☆ (4/5 Stars) NHTSA Side Impact Driver: ★★★★★ (5/5 Stars) NHTSA Side Impact Rear Passenger: ★★★★★ (5/5 Stars) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional on some trims Passive Features Airbags Front: Standard dual front airbags Airbags Side: Optional front side-impact airbags Seat Belts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Optional premium audio systems, CD player, available satellite radio (XM). Climate Control: Manual or optional automatic climate control. Driver Assistance Cruise Control: Standard on most trims. Parking Assist: Not typically available for this model year. Connectivity Aux Input: Not standard, aftermarket solutions often required. Usb Port: Not available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6 months, using synthetic blend or synthetic oil Engine Air Filter Replacement: Every 30,000 miles or as needed based on inspection Cabin Air Filter Replacement: Every 15,000 - 30,000 miles or annually Spark Plug Replacement:...