|
Introduction
|
|
Market Position
|
|
Segment:
|
Full-size pickup truck, a cornerstone of the American automotive market known for its towing, hauling, and work capabilities.
|
|
Competitive Analysis
|
|
Key Competitors:
|
Ford F-150, Dodge Ram (1500, 2500, 3500), Toyota Tundra, Nissan Titan.
|
|
Key Features
|
|
Vehicle Strengths:
|
Robust construction, powerful V8 engine options, comfortable ride for a truck, versatile configurations, strong resale value.
|
|
Manual Value Proposition
|
|
Target Audience:
|
DIY mechanics, independent repair shops, fleet maintenance, and owners seeking in-depth knowledge for servicing and repairing their 2004 Chevrolet Silverado.
|
|
Manual Details
|
|
Coverage Areas
|
|
Models Covered:
|
All Silverado 1500, 2500, 3500, and HD (Heavy Duty) models
|
|
Trim Levels Covered:
|
All trim levels including LS, LT, SS, WT (Work Truck)
|
|
Cab Configurations Covered:
|
Regular Cab, Extended Cab (with 2 or 4 doors), Crew Cab
|
|
Bed Lengths Covered:
|
Short Bed (6.5 ft), Standard Bed (8 ft), Long Bed (8.5 ft)
|
|
Page Count
|
|
Estimated Pages:
|
1500-2000 (varies by specific manual edition, but comprehensive)
|
|
Manual Type
|
|
Type:
|
Factory Service Manual / Repair Manual
|
|
Language
|
|
Language:
|
English
|
|
Format
|
|
Format:
|
Print (typically bound paper pages)
|
|
Manual Coverage
|
|
Systems Covered
|
|
Engine Systems:
|
Engine mechanical (assembly, disassembly, rebuild), lubrication, cooling, fuel delivery, ignition, emission controls, engine performance diagnostics, turbocharger systems (if applicable)
|
|
Transmission Systems:
|
Automatic transmission (4L60E, 4L80E, 4L85E), Manual transmission (NV3500, NV4500, NV5600), clutch systems, driveline components (drive shafts, U-joints), transfer case (2WD/4WD)
|
|
Brakes:
|
Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), brake system bleeding, components, diagnostics
|
|
Steering Suspension:
|
Power steering system, steering column, rack and pinion (if applicable), independent front suspension (IFS), rear solid axle, springs, shock absorbers, wheel alignment, chassis components
|
|
Electrical System:
|
Battery, charging system (alternator), starting system (starter), lighting (headlights, taillights, interior), instrumentation, fuses, relays, wiring diagrams, body control modules (BCM), powertrain control modules (PCM)
|
|
Body And Trim:
|
Body panel removal and installation, doors, windows, locks, seats, interior trim, bumpers, tailgate, mirrors, HVAC system (heating, ventilation, air conditioning), emissions controls
|
|
HVAC:
|
Air conditioning system components, refrigerant handling, heater core, blower motor, climate controls, diagnostics
|
|
Procedures Included
|
|
Maintenance Procedures:
|
Oil changes, filter replacements, fluid checks and changes, lubrication points, tire rotations, brake inspections, spark plug replacement, air filter replacement
|
|
Repair Procedures:
|
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair, exhaust system repair
|
|
Troubleshooting Guides:
|
System-specific troubleshooting trees, diagnostic trouble codes (DTCs), symptom-based diagnosis
|
|
Diagnostic Procedures:
|
On-board diagnostics (OBD-II), scan tool usage, sensor testing, actuator testing, electrical circuit testing
|
|
Technical Depth
|
|
Depth:
|
Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Not generic, but vehicle-specific.
|
|
Engine Specifications
|
|
Primary Engine
|
|
Base Engine:
|
4.3L V6 (Vortec 4300)
|
|
4.3L V6 Displacement:
|
262 cubic inches / 4.3 Liters
|
|
4.3L V6 Horsepower:
|
200 hp @ 4600 rpm
|
|
4.3L V6 Torque:
|
260 lb-ft @ 2800 rpm
|
|
Optional Engines
|
|
V8 Options:
|
4.8L V8 (Vortec 4800), 5.3L V8 (Vortec 5300), 6.0L V8 (Vortec 6000)
|
|
4.8L V8 Displacement:
|
293 cubic inches / 4.8 Liters
|
|
4.8L V8 Horsepower:
|
255-270 hp @ 5200 rpm (depending on application)
|
|
4.8L V8 Torque:
|
285-295 lb-ft @ 4000 rpm (depending on application)
|
|
5.3L V8 Displacement:
|
327 cubic inches / 5.3 Liters
|
|
5.3L V8 Horsepower:
|
285-295 hp @ 5200 rpm (depending on application)
|
|
5.3L V8 Torque:
|
325-335 lb-ft @ 4000 rpm (depending on application)
|
|
6.0L V8 Displacement:
|
364 cubic inches / 6.0 Liters
|
|
6.0L V8 Horsepower:
|
300-325 hp @ 4800-5200 rpm (depending on application)
|
|
6.0L V8 Torque:
|
360-370 lb-ft @ 4000-4400 rpm (depending on application)
|
|
Fuel System
|
|
Injection Type:
|
Multi-port Fuel Injection (MPFI) / Electronic Fuel Injection (EFI)
|
|
Fuel Type:
|
Unleaded Gasoline
|
|
Performance
|
|
Engine Management:
|
GM's Electronic Throttle Control (ETC) system introduced on some V8s, PCM (Powertrain Control Module) for engine operation and diagnostics.
|
|
Safety Features
|
|
Ratings
|
|
NHTSA Frontal Impact Driver:
|
4 stars (for 2004 model year testing)
|
|
NHTSA Frontal Impact Passenger:
|
4 stars (for 2004 model year testing)
|
|
NHTSA Side Impact Driver:
|
4 stars (for 2004 model year testing)
|
|
NHTSA Side Impact Passenger:
|
4 stars (for 2004 model year testing)
|
|
NHTSA Rollover Resistance:
|
3 stars (depending on configuration)
|
|
Active Features
|
|
ABS:
|
Standard Anti-lock Braking System (ABS) on all wheels.
|
|
Passive Features
|
|
Airbags:
|
Driver and front passenger airbags.
|
|
Seatbelts:
|
Three-point safety belts for all occupants, with pretensioners for front seats.
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change Interval:
|
Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.
|
|
Tire Rotation Interval:
|
Every 5,000-7,500 miles.
|
|
Coolant Flush Interval:
|
Typically every 30,000-60,000 miles or 2-5 years, depending on coolant type.
|
|
Fluid Specifications
|
|
Engine Oil Type V6:
|
SAE 5W-30 (API certified)
|
|
Engine Oil Type V8:
|
SAE 5W-30 or 10W-30 (API certified), consult manual for specific recommendations based on temperature.
|
|
Coolant Type:
|
GM Dex-Cool (Orange, extended life) or equivalent. Check manual for precise specification and capacity.
|
|
Transmission Fluid Automatic:
|
Dexron III/VI Automatic Transmission Fluid (ATF). Check manual for specific type and capacity.
|
|
Brake Fluid Type:
|
DOT 3
|
|
Known Issues
|
|
Common Wear Items:
|
Ball joints, tie rod ends, brake pads/rotors, exhaust system components, fuel pumps, intake manifold gaskets (especially on 5.3L V8s).
|
|
Powertrain Reliability:
|
Generally considered reliable, but the 5.3L V8 (LM7) can experience Active Fuel Management (AFM) lifter issues or piston slap in some cases, though AFM was not standard on all 2004 5.3L engines.
|
|
Electrical Common Failures:
|
HVAC blower motor resistors, instrument cluster illumination issues, power window regulators.
|
