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CHRYSLER CONCORDE 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Concorde Year: 2004 Codes Platform: Chrysler LH platform 👋 Introduction Market Position Segment: Full-size Sedan Target Audience: Families, executive transport, individuals seeking comfort and space Competitive Analysis Competitors: Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre Key Features Design Philosophy: Aerodynamic styling, spacious interior, comfortable ride Powertrain Options: Emphasis on V6 powerplants for smooth acceleration 📋 Manual Details Coverage Areas Engine: 2.7L V6, 3.5L V6 Transmission: 42LE Automatic Transmission Drivetrain: Front-Wheel Drive (FWD) Chassis Systems: Suspension, Steering, Brakes (ABS) Electrical Systems: Engine Control, Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instruments, HVAC, Audio Body: Interior, Exterior, Body Panels, Bumpers, Glass Comfort Convenience: HVAC, Power Accessories, Seats, Locks, Windows Page Count Estimated Pages: Approximately 1000-1500 pages (typical for full service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component testing, timing, lubrication, cooling Engine Performance: Fuel delivery, ignition system, emission controls, diagnostics Transmission Service: Transmission fluid, filter, seal replacement, internal component diagnosis, removal and installation Braking System: Brake fluid, disc and drum brake service, ABS system diagnosis and repair Suspension Steering: Front and rear suspension components, alignment specifications, power steering system Electrical Diagnostics: Wiring diagrams, component testing, diagnostic trouble codes (DTCs), module programming Climate Control: HVAC system operation, refrigerant handling, component diagnosis (compressor, evaporator, heater core) Body And Trim: Door panel removal, interior component replacement, exterior panel repair, glass replacement Procedures Included Scheduled Maintenance: Oil change intervals, filter replacements, fluid checks and top-offs, tune-up procedures Troubleshooting: Step-by-step diagnostic guides for common and complex issues Repair Procedures: Detailed instructions for component removal, repair, and reinstallation Component Testing: Procedures for testing electrical components, sensors, actuators, and mechanical parts Torque Specifications: Critical torque values for engine, chassis, and driveline fasteners Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls) 📊 Manual Specifications File Format Quality: High-resolution PDF, optimized for clarity of diagrams and text Searchability: Likely searchable text, enabling quick navigation to specific topics Print Quality Recommendation: Adobe PDF Reader recommended for optimal display of images/graphics Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Type: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.7L (2736cc) Engine 1 Configuration: SOHC V6 Engine 1 Horsepower: 195 hp @ 6400 rpm Engine 1 Torque: 205 lb-ft @ 4000 rpm Engine 1 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 1 Block Material: Aluminum Engine 1 Head Material: Aluminum Engine 1 Bore X Stroke: 3.44 in x 3.07 in (87.4 mm x 78.0 mm) Engine 1 Compression Ratio: 9.7:1 Optional Engine Engine 2 Displacement: 3.5L (3518cc) Engine 2 Configuration: SOHC V6 Engine 2 Horsepower: 232 hp @ 6400 rpm Engine 2 Torque: 250 lb-ft @ 4000 rpm Engine 2 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 2 Block Material: Aluminum Engine 2 Head Material: Aluminum Engine 2 Bore X Stroke: 3.78 in x 3.27 in (96.0 mm x 83.0 mm) Engine 2 Compression Ratio: 9.7:1 🔧 Transmission Standard Transmission Type: 42LE Automatic Transmission Gear Ratios: Refer to manual for specific gear ratios; typical for 4-speed automatic Transmission Fluid: ATF+4 (Mopar) Transmission Fluid Capacity: Refer to manual for capacity, typically around 3.7-4.5 quarts for a drain and fill Features Shift Modes: Driver-selectable (e.g., '2', '3', 'OD') 📐 Dimensions Exterior Length: 202.0 inches (5131 mm) Width: 77.5 inches (1969 mm) Height: 56.7 inches (1440 mm) Wheelbase: 113.0 inches (2870 mm) Front Track: 62.4 inches (1585 mm) Rear Track: 61.7 inches (1567 mm) Interior Front Headroom: 39.7 inches (1008 mm) Rear Headroom: 38.5 inches (978 mm) Front Legroom: 42.5 inches (1080 mm) Rear Legroom: 38.9 inches (988 mm) Front Shoulder Room: 60.1 inches (1527 mm) Rear Shoulder Room: 59.6 inches (1514 mm) Cargo Trunk Volume: 17.8 cubic feet (504 L) Weights Curb Weight: Approximately 3700-3900 lbs (1678-1769 kg), depending on engine and trim Gross Vehicle Weight Rating Gvwr: Refer to vehicle placard; typically around 4850 lbs (2200 kg) Towing Capacity: Not typically equipped or recommended for towing 🛡️ Safety Features Ratings NHTSA Front Driver: 5-Star (for 2004 models tested) NHTSA Front Passenger: 5-Star (for 2004 models tested) IIHS Side Impact: Good (for models with side airbags) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional Traction Control System Passive Features Airbags Front: Standard Advanced Driver and Front Passenger Airbags Airbags Side: Optional Side Curtain Airbags (more common on higher trims) Seatbelts: Three-point front and rear seatbelts, pretensioners Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/Cassette/CD player, optional Infinity speaker systems, Uconnect hands-free communication system was introduced later in the production run of Chrysler vehicles but may not be standard on...
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SKU: 529552
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CHRYSLER CONCORDE 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Concorde
Year:
2004
Codes
Platform:
Chrysler LH platform
👋 Introduction
Market Position
Segment:
Full-size Sedan
Target Audience:
Families, executive transport, individuals seeking comfort and space
Competitive Analysis
Competitors:
Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre
Key Features
Design Philosophy:
Aerodynamic styling, spacious interior, comfortable ride
Powertrain Options:
Emphasis on V6 powerplants for smooth acceleration
📋 Manual Details
Coverage Areas
Engine:
2.7L V6, 3.5L V6
Transmission:
42LE Automatic Transmission
Drivetrain:
Front-Wheel Drive (FWD)
Chassis Systems:
Suspension, Steering, Brakes (ABS)
Electrical Systems:
Engine Control, Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instruments, HVAC, Audio
Body:
Interior, Exterior, Body Panels, Bumpers, Glass
Comfort Convenience:
HVAC, Power Accessories, Seats, Locks, Windows
Page Count
Estimated Pages:
Approximately 1000-1500 pages (typical for full service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component testing, timing, lubrication, cooling
Engine Performance:
Fuel delivery, ignition system, emission controls, diagnostics
Transmission Service:
Transmission fluid, filter, seal replacement, internal component diagnosis, removal and installation
Braking System:
Brake fluid, disc and drum brake service, ABS system diagnosis and repair
Suspension Steering:
Front and rear suspension components, alignment specifications, power steering system
Electrical Diagnostics:
Wiring diagrams, component testing, diagnostic trouble codes (DTCs), module programming
Climate Control:
HVAC system operation, refrigerant handling, component diagnosis (compressor, evaporator, heater core)
Body And Trim:
Door panel removal, interior component replacement, exterior panel repair, glass replacement
Procedures Included
Scheduled Maintenance:
Oil change intervals, filter replacements, fluid checks and top-offs, tune-up procedures
Troubleshooting:
Step-by-step diagnostic guides for common and complex issues
Repair Procedures:
Detailed instructions for component removal, repair, and reinstallation
Component Testing:
Procedures for testing electrical components, sensors, actuators, and mechanical parts
Torque Specifications:
Critical torque values for engine, chassis, and driveline fasteners
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls)
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, optimized for clarity of diagrams and text
Searchability:
Likely searchable text, enabling quick navigation to specific topics
Print Quality
Recommendation:
Adobe PDF Reader recommended for optimal display of images/graphics
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.7L (2736cc)
Engine 1 Configuration:
SOHC V6
Engine 1 Horsepower:
195 hp @ 6400 rpm
Engine 1 Torque:
205 lb-ft @ 4000 rpm
Engine 1 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 1 Block Material:
Aluminum
Engine 1 Head Material:
Aluminum
Engine 1 Bore X Stroke:
3.44 in x 3.07 in (87.4 mm x 78.0 mm)
Engine 1 Compression Ratio:
9.7:1
Optional Engine
Engine 2 Displacement:
3.5L (3518cc)
Engine 2 Configuration:
SOHC V6
Engine 2 Horsepower:
232 hp @ 6400 rpm
Engine 2 Torque:
250 lb-ft @ 4000 rpm
Engine 2 Fuel System:
Sequential Multi-Port Fuel Injection (MPI)
Engine 2 Block Material:
Aluminum
Engine 2 Head Material:
Aluminum
Engine 2 Bore X Stroke:
3.78 in x 3.27 in (96.0 mm x 83.0 mm)
Engine 2 Compression Ratio:
9.7:1
🔧 Transmission
Standard
Transmission Type:
42LE Automatic Transmission
Gear Ratios:
Refer to manual for specific gear ratios; typical for 4-speed automatic
Transmission Fluid:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Refer to manual for capacity, typically around 3.7-4.5 quarts for a drain and fill
Features
Shift Modes:
Driver-selectable (e.g., '2', '3', 'OD')
📐 Dimensions
Exterior
Length:
202.0 inches (5131 mm)
Width:
77.5 inches (1969 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
113.0 inches (2870 mm)
Front Track:
62.4 inches (1585 mm)
Rear Track:
61.7 inches (1567 mm)
Interior
Front Headroom:
39.7 inches (1008 mm)
Rear Headroom:
38.5 inches (978 mm)
Front Legroom:
42.5 inches (1080 mm)
Rear Legroom:
38.9 inches (988 mm)
Front Shoulder Room:
60.1 inches (1527 mm)
Rear Shoulder Room:
59.6 inches (1514 mm)
Cargo
Trunk Volume:
17.8 cubic feet (504 L)
Weights
Curb Weight:
Approximately 3700-3900 lbs (1678-1769 kg), depending on engine and trim
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard; typically around 4850 lbs (2200 kg)
Towing Capacity:
Not typically equipped or recommended for towing
🛡️ Safety Features
Ratings
NHTSA Front Driver:
5-Star (for 2004 models tested)
NHTSA Front Passenger:
5-Star (for 2004 models tested)
IIHS Side Impact:
Good (for models with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control System
Passive Features
Airbags Front:
Standard Advanced Driver and Front Passenger Airbags
Airbags Side:
Optional Side Curtain Airbags (more common on higher trims)
Seatbelts:
Three-point front and rear seatbelts, pretensioners
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/Cassette/CD player, optional Infinity speaker systems, Uconnect hands-free communication system was introduced later in the production run of Chrysler vehicles but may not be standard on all 2004 Concorde models.
Climate Control:
Manual or optional Automatic Temperature Control (ATC)
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Connectivity
Phone Integration:
None native for 2004; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for exact recommendation)
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
2.7L: 100,000 miles (platinum/iridium); 3.5L: refer to manual, typically 60,000-100,000 miles
Transmission Fluid Filter:
Every 30,000-60,000 miles (48,000-96,000 km) for optimal performance
Coolant Flush:
Every 30,000-100,000 miles (48,000-160,000 km) depending on coolant type
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Certified, meeting Chrysler MS-6395 spec)
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant, typically a 50/50 mix with distilled water
Brake Fluid:
DOT 3
Known Issues
Engine 2.7L:
Oil sludge buildup due to inadequate lubrication passages, timing chain tensioner failure, head gasket leaks.
Transmission 42Le:
Harsh shifting, delayed engagement, torque converter shudder, internal solenoid failures.
Suspension Components:
Premature wear of ball joints, tie rod ends, and struts, especially in northern climates with road salt.
Electrical System:
Faulty window regulators, heated seat failures, intermittent issues with power locks and mirrors.
Evaporative Emissions System Evap:
Leaking purge solenoid or vent valve causing Check Engine Lights (P0440, P0442, P0455).
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler, a division of Stellantis (formerly Chrysler Group LLC, DaimlerChrysler, etc.)
Model Evolution
First Generation:
1993-1997 (LH Platform)
Second Generation:
1998-2004 (Reshaped LH Platform)
2004 Update:
Minor styling refresh for the second generation, including revised front and rear fascias, updated interior trim.
Production
Assembly Location:
Mack Avenue Plant, Detroit, Michigan; Windsor, Ontario, Canada
Production Years:
1993-2004
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Historically, the Concorde received mixed reviews from Consumer Reports, with strengths in ride comfort and interior space, but weaknesses in reliability and powertrain performance for the 2.7L engine.
Ratings
Jdp Power:
JD Power and Associates initial quality and dependability studies varied for this model; consult specific year reports for detailed rankings.
Certifications
Safety Certification:
Certified by NHTSA and met all applicable Federal Motor Vehicle Safety Standards (FMVSS) for its model year.
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