The 2004 Chrysler Crossfire represents a distinctive entry into the premium sports coupe market, offering a compelling blend of European engineering and American design. Developed from the Mercedes-Benz R170 SLK platform, this model shares significant chassis and powertrain components, contributing to its robust build and performance. Powered by a 3.2L V6 engine producing 215 horsepower and 220 lb-ft of torque, the Crossfire was engineered for enthusiasts seeking a stylish, performance-oriented two-seater. Its design, praised for its distinctive styling, competed against established European luxury sports cars, highlighting its unique appeal and positioning in the automotive landscape. This comprehensive Workshop Service Repair Manual for the 2004 Chrysler Crossfire provides extensive technical information essential for maintenance and repair. Covering all styles and featuring hundreds of pages of detailed content, this English-language manual offers complete diagnostics, repair, and overhaul procedures for all major vehicle systems, including the engine, transmission, brakes, electrical, suspension, and HVAC. It includes step-by-step instructions, hundreds of illustrations, and critical notes, cautions, and warnings. This resource is invaluable for owners, mechanics, and technicians aiming to maintain, troubleshoot, and repair the Crossfire to factory standards. 🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Chassis Code: ZH Generation Generation: First Generation (ZH) 👋 Introduction Market Position Positioning: Premium sports coupe offering a blend of European engineering and American design Competitive Analysis Competitors: Competed against vehicles like the BMW Z4, Porsche Boxster, and Mercedes-Benz SLK Key Features Design Heritage: Based on the Mercedes-Benz R170 SLK platform, sharing significant chassis and powertrain components Target Audience: Enthusiasts seeking a stylish, performance-oriented two-seater with a distinctive look 📋 Manual Details Coverage Areas Vehicle Years Covered: 2004 Trim Levels Covered: All styles covered Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, repair, and overhaul procedures Transmission: Manual and automatic transmission service, repair, and overhaul Brakes: Brake system inspection, repair, and component replacement (rotors, pads, calipers, lines, master cylinder) Electrical: Comprehensive electrical system troubleshooting, wiring diagrams, component testing, and repair Suspension: Front and rear suspension component identification, inspection, and replacement Steering: Steering system components, power steering system diagnosis and repair Cooling System: Radiator, thermostat, water pump, coolant flow, and fan operation Fuel System: Fuel pump, injectors, fuel filter, fuel tank, and pressure regulation Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipe replacement HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Body And Trim: Exterior panel removal and installation, interior trim components Chassis And Frame: Frame inspection and repair procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: System-specific diagnostic procedures and common fault finding Repair: Step-by-step repair instructions for all major vehicle systems Overhaul: Complete engine and transmission overhaul procedures Disassembly And Assembly: Detailed procedures for component removal and reinstallation Electrical Diagnostics: Diagnostic flowcharts, component testing, and wiring harness repair Specifications: Torque specifications, clearances, fluid capacities, and electrical values Technical Depth Depth: Complete factory-level technical information suitable for both DIY and professional mechanics Illustrations Included Illustrations: Hundreds of photos, drawings, and detailed illustrations Warnings And Notes Critical Information: Notes, cautions, and warnings to pinpoint critical information 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without any restriction Binding Type Delivery Method: Digital download Paper Type Digital Storage: Can be saved to hard-drive or burned to CD-ROM Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L V6 SOHC (18-valve) Engine Code: 112.917 Performance Horsepower: 215 hp @ 6000 rpm Torque: 220 lb-ft @ 3000-4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Features Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.0:1 🔧 Transmission Standard Type: 6-speed manual transmission Optional Type: 5-speed automatic transmission Features Transmission Fluid Type: Refer to manual for specific fluid type (e.g., ATF+4 or equivalent for automatic) Clutch Type: Single dry plate clutch (for manual transmission) 📐 Dimensions Exterior Length: 167.5 inches (4255 mm) Width: 69.5 inches (1765 mm) Height: 52.5 inches (1333 mm) Wheelbase: 94.5 inches (2400 mm) Weights Curb Weight: Approximately 3,150 - 3,250 lbs (1429 - 1474 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Not specifically rated, but stability control features enhance safety Active Features Electronic Stability Control: Standard Traction Control: Standard Passive Features Airbags: Driver and passenger front airbags, side-impact airbags Seatbelts: 3-point seat belts with pretensioners Braking ABS: Anti-lock Braking System (ABS) standard 💡 Technology Features Infotainment Audio System: Optional premium sound systems, CD player Driver Assistance Cruise Control: Standard Comfort Features Climate Control: Automatic climate control Seating: Power adjustable seats, heated seats 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific interval, typically 7,500-10,000 miles or 1 year Transmission Fluid Interval: Refer to manual for specific interval, often based on driving conditions...