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CHRYSLER PACIFICA 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Generation Generation: First Generation (CS Platform) Codes Platform Code: CS 👋 Introduction Market Position Market Segment: Full-size crossover SUV, marketed as a premium family vehicle Competitive Analysis Competitors 2004: Ford Freestyle, Toyota Highlander, Honda Pilot, Buick Rainier, Chevrolet TrailBlazer, GMC Envoy Key Features Design Philosophy: Unique styling for its time, blending minivan practicality with SUV presence Powertrain Options: Offered powerful V6 and V8 engine options, a key differentiator 📋 Manual Details Coverage Areas Coverage: All Models & All Repairs A-Z Page Count Page Count: Unknown (typically 1000+ pages for full factory manuals) Manual Type Type: Official Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly Engine Performance: Ignition system, fuel system, emission control, cooling system, lubrication system Transmission: Automatic transmission service, overhaul, and diagnosis Drivetrain: Front-wheel drive, all-wheel drive system service Brakes: Brake system diagnosis, repair, ABS system, parking brake Suspension Steering: Front and rear suspension, steering system diagnosis and repair Electrical Systems: Battery, charging system, starting system, lighting system, accessories Body Interior: Body panel repair, interior trim, seating systems, glass replacement Climate Control: HVAC system diagnosis, repair, refrigerant handling Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), system checks Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements Repair: Step-by-step repair instructions for all major components Troubleshooting: Systematic diagnostic procedures for common and complex issues Installation: Instructions for installing specific accessories or replacement parts Wiring Schematics: Detailed electrical wiring diagrams for all vehicle systems Technical Depth Depth: Comprehensive from basic maintenance to complete overhaul and advanced diagnostics 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes (allows for blowing up images) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Displacement Primary: 3.5L (215 cu in) Engine Type Primary: SOHC V6 Horsepower Primary: 205 hp @ 5600 rpm Torque Primary: 235 lb-ft @ 3400 rpm Optional Engine Engine Displacement Optional: 3.8L (231 cu in) Engine Type Optional: SOHC V6 Horsepower Optional: 215 hp @ 5000 rpm Torque Optional: 255 lb-ft @ 4000 rpm Optional Engine V8 Engine Displacement V8: 4.7L (287 cu in) Engine Type V8: SOHC V8 Horsepower V8: 235 hp @ 4900 rpm Torque V8: 280 lb-ft @ 3800 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Engine Features Engine Block Material: Aluminum Cylinder Head Material: Aluminum 🔧 Transmission Standard Transmission Type Standard: 4-speed automatic Optional Transmission Type Optional: 5-speed automatic (with 3.8L and 4.7L engines) Features Transmission Control: Electronic overdrive Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Material Number 05013457AA) 📐 Dimensions Exterior Length: 199.9 inches Width: 76.0 inches Height: 64.5 inches Wheelbase: 116.0 inches Interior Passenger Volume: 126.6 cu ft Cargo Cargo Volume Behind 3Rd Row: 12.9 cu ft Cargo Volume Behind 2Nd Row: 41.0 cu ft Cargo Volume Behind 1St Row: 89.7 cu ft Weights Curb Weight Min: 4248 lbs (FWD 3.5L) Curb Weight Max: 4567 lbs (AWD 4.7L) Gross Vehicle Weight Rating Gvwr: 5700 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Frontal Driver Rating: 5 Stars NHTSA Frontal Passenger Rating: 5 Stars IIHS Front Offset Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control (TCS) Electronic Stability Control: Available Electronic Stability Program (ESP) Passive Features Airbags Front: Standard advanced multi-stage front airbags Airbags Side: Available front and rear side-curtain airbags Seatbelts: Three-point seatbelts for all seating positions, front seatbelt pretensioners 💡 Technology Features Infotainment Infotainment System: Available premium audio systems, CD player, optional rear-seat entertainment Driver Assistance Parking Sensors: Available ParkSense® rear parking assist system Connectivity Remote Start: Available remote keyless entry and remote start system Convenience Power Doors Liftgate: Available power sliding doors and power liftgate 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-6,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specific recommendation) Tire Rotation Interval: Every 7,500-10,000 miles Transmission Fluid Change Interval: Every 30,000-60,000 miles (severe service may require more frequent changes) Fluid Specifications Engine Oil Viscosity: SAE 5W-30 (check manual for specific engine and temperature range) Coolant Type: Chrysler OAT (Orange) or HOAT (Orange/Pink) Antifreeze/Coolant Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Interior trim piece fitment and rattles Common Problem 2: Power sliding door mechanism issues Common Problem 3: Transmission hard shifting or slipping (especially in earlier models) Common Problem 4: Suspension components (e.g., ball joints, tie rod ends) wear Common Problem 5: Check engine light due to various sensor failures (e.g., camshaft position sensor) 📚 Vehicle History Brand Heritage Manufacturer: Chrysler, a division of Stellantis (formerly Chrysler Group LLC,...
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CHRYSLER PACIFICA 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Generation
Generation:
First Generation (CS Platform)
Codes
Platform Code:
CS
👋 Introduction
Market Position
Market Segment:
Full-size crossover SUV, marketed as a premium family vehicle
Competitive Analysis
Competitors 2004:
Ford Freestyle, Toyota Highlander, Honda Pilot, Buick Rainier, Chevrolet TrailBlazer, GMC Envoy
Key Features
Design Philosophy:
Unique styling for its time, blending minivan practicality with SUV presence
Powertrain Options:
Offered powerful V6 and V8 engine options, a key differentiator
📋 Manual Details
Coverage Areas
Coverage:
All Models & All Repairs A-Z
Page Count
Page Count:
Unknown (typically 1000+ pages for full factory manuals)
Manual Type
Type:
Official Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly
Engine Performance:
Ignition system, fuel system, emission control, cooling system, lubrication system
Transmission:
Automatic transmission service, overhaul, and diagnosis
Drivetrain:
Front-wheel drive, all-wheel drive system service
Brakes:
Brake system diagnosis, repair, ABS system, parking brake
Suspension Steering:
Front and rear suspension, steering system diagnosis and repair
Electrical Systems:
Battery, charging system, starting system, lighting system, accessories
Body Interior:
Body panel repair, interior trim, seating systems, glass replacement
Climate Control:
HVAC system diagnosis, repair, refrigerant handling
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), system checks
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Repair:
Step-by-step repair instructions for all major components
Troubleshooting:
Systematic diagnostic procedures for common and complex issues
Installation:
Instructions for installing specific accessories or replacement parts
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems
Technical Depth
Depth:
Comprehensive from basic maintenance to complete overhaul and advanced diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Yes (allows for blowing up images)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Displacement Primary:
3.5L (215 cu in)
Engine Type Primary:
SOHC V6
Horsepower Primary:
205 hp @ 5600 rpm
Torque Primary:
235 lb-ft @ 3400 rpm
Optional Engine
Engine Displacement Optional:
3.8L (231 cu in)
Engine Type Optional:
SOHC V6
Horsepower Optional:
215 hp @ 5000 rpm
Torque Optional:
255 lb-ft @ 4000 rpm
Optional Engine V8
Engine Displacement V8:
4.7L (287 cu in)
Engine Type V8:
SOHC V8
Horsepower V8:
235 hp @ 4900 rpm
Torque V8:
280 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded
Engine Features
Engine Block Material:
Aluminum
Cylinder Head Material:
Aluminum
🔧 Transmission
Standard
Transmission Type Standard:
4-speed automatic
Optional
Transmission Type Optional:
5-speed automatic (with 3.8L and 4.7L engines)
Features
Transmission Control:
Electronic overdrive
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler Material Number 05013457AA)
📐 Dimensions
Exterior
Length:
199.9 inches
Width:
76.0 inches
Height:
64.5 inches
Wheelbase:
116.0 inches
Interior
Passenger Volume:
126.6 cu ft
Cargo
Cargo Volume Behind 3Rd Row:
12.9 cu ft
Cargo Volume Behind 2Nd Row:
41.0 cu ft
Cargo Volume Behind 1St Row:
89.7 cu ft
Weights
Curb Weight Min:
4248 lbs (FWD 3.5L)
Curb Weight Max:
4567 lbs (AWD 4.7L)
Gross Vehicle Weight Rating Gvwr:
5700 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Rating:
5 Stars
NHTSA Frontal Passenger Rating:
5 Stars
IIHS Front Offset Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control (TCS)
Electronic Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags Front:
Standard advanced multi-stage front airbags
Airbags Side:
Available front and rear side-curtain airbags
Seatbelts:
Three-point seatbelts for all seating positions, front seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Available premium audio systems, CD player, optional rear-seat entertainment
Driver Assistance
Parking Sensors:
Available ParkSense® rear parking assist system
Connectivity
Remote Start:
Available remote keyless entry and remote start system
Convenience
Power Doors Liftgate:
Available power sliding doors and power liftgate
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-6,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for specific recommendation)
Tire Rotation Interval:
Every 7,500-10,000 miles
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (severe service may require more frequent changes)
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (check manual for specific engine and temperature range)
Coolant Type:
Chrysler OAT (Orange) or HOAT (Orange/Pink) Antifreeze/Coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Interior trim piece fitment and rattles
Common Problem 2:
Power sliding door mechanism issues
Common Problem 3:
Transmission hard shifting or slipping (especially in earlier models)
Common Problem 4:
Suspension components (e.g., ball joints, tie rod ends) wear
Common Problem 5:
Check engine light due to various sensor failures (e.g., camshaft position sensor)
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler, a division of Stellantis (formerly Chrysler Group LLC, Fiat Chrysler Automobiles)
Model Evolution
Model Introduction:
The Pacifica was introduced for the 2004 model year, replacing the Chrysler Voyager/Grand Voyager minivan in the US market and positioning itself as a premium crossover.
Platform Basis:
Built on the Chrysler CS platform, shared with the Dodge Grand Caravan and Chrysler Town & Country, but with a unique unibody structure and independent rear suspension.
Production
Production Years:
2004-2008
Manufacturing Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver All Stars:
Named to Car and Driver's 10Best list for 2004
Ratings
IIHS Side Impact Rating:
Acceptable
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