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2004 Chrysler Sebring Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Generation Generation: Second Generation (JR41) 👋 Introduction Market Position Market Position: Mid-size sedan/coupe, competing with models like Honda Accord, Toyota Camry, Ford Fusion, and Chevrolet Malibu. Competitive Analysis Competitive Analysis: The 2004 Sebring offered a range of body styles (coupe, sedan, convertible) and engine options, aiming for a balance of comfort, style, and affordability. Its design was more focused on American tastes compared to some import competitors. Key Features Key Features: Available as a coupe, sedan, or convertible. Offered a choice of reliable powertrains. Comfortable ride quality, particularly for highway cruising. Often equipped with features like power seats, premium audio, and climate control depending on trim level. 📋 Manual Details Coverage Areas Coverage Areas: General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting Page Count Page Count: Not Specified (Downloadable PDF) Manual Type Manual Type: Repair Manual / Service Manual / Shop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control, engine diagnostics. Transmission Systems: Automatic transmission (41TE/42LE family), manual transmission (Getrag MM5), clutch, drive axles, differential. Chassis Systems: Suspension (front struts, rear multi-link), steering (power rack and pinion), brakes (front discs, rear drums/discs), wheels, tires. Electrical Systems: Battery, charging system, starting system, lighting, instruments, wipers, power accessories, audio system, body control modules, immobilizer system, diagnostic trouble codes (DTCs). Body Systems: Body panels, doors, windows, interior trim, HVAC system, airbags, safety restraint systems. Procedures Included Maintenance Procedures: Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid), spark plug replacement, air filter replacement, belt replacement, battery maintenance. Repair Procedures: Engine repair (head gasket, timing belt/chain, piston replacement), transmission repair, brake system overhaul, suspension component replacement, steering system repair, electrical component diagnosis and replacement, body panel repair. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, wiring diagrams for electrical issues, engine performance diagnostics, transmission shifting problems. Technical Depth Technical Depth: Covers a comprehensive range from routine maintenance and basic repairs to advanced diagnostics and complete engine/transmission rebuilds. Includes torque specifications, clearances, and step-by-step instructions. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution (suitable for printing) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 2.4L DOHC I4 (GEMA) Engine 1 Displacement: 2378 cc Engine 1 Bore X Stroke: 86.5 mm x 101.0 mm Engine 1 Compression Ratio: 9.5:1 Engine 1 Horsepower: 146 hp @ 5200 rpm Engine 1 Torque: 156 lb-ft @ 4000 rpm Engine 1 Fuel Delivery: Electronic Multi-port Fuel Injection (MPI) Engine 1 Fuel Type: Unleaded Regular (87 Octane) Engine 1 Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug Engine 1 Cooling System: Pressurized liquid cooling system with electric fan. Engine 1 Oil Capacity: 4.5 US quarts (4.2 liters) with filter change. Refer to manual for exact spec. Optional Engine Engine 2 Variant: 2.7L SOHC V6 (EER) Engine 2 Displacement: 2736 cc Engine 2 Bore X Stroke: 91.1 mm x 69.9 mm Engine 2 Compression Ratio: 9.3:1 Engine 2 Horsepower: 150 hp @ 5200 rpm Engine 2 Torque: 170 lb-ft @ 4000 rpm Engine 2 Fuel Delivery: Electronic Multi-port Fuel Injection (MPI) Engine 2 Fuel Type: Unleaded Regular (87 Octane) Engine 2 Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug Engine 2 Cooling System: Pressurized liquid cooling system with electric fan. Engine 2 Oil Capacity: 5.0 US quarts (4.7 liters) with filter change. Refer to manual for exact spec. Engine 3 Variant: 3.0L SOHC V6 (3.0L High Output) Engine 3 Displacement: 2987 cc Engine 3 Bore X Stroke: 91.1 mm x 76.2 mm Engine 3 Compression Ratio: 9.0:1 Engine 3 Horsepower: 190 hp @ 5800 rpm Engine 3 Torque: 205 lb-ft @ 4200 rpm Engine 3 Fuel Delivery: Electronic Multi-port Fuel Injection (MPI) Engine 3 Fuel Type: Unleaded Regular (87 Octane) Engine 3 Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug Engine 3 Cooling System: Pressurized liquid cooling system with electric fan. Engine 3 Oil Capacity: 5.0 US quarts (4.7 liters) with filter change. Refer to manual for exact spec. 🔧 Transmission Standard Transmission Standard Sedan Coupe: 4-Speed Automatic (41TE/42LE) Transmission Standard Convertible: 4-Speed Automatic (41TE/42LE) Optional Transmission Optional Sedan Coupe: 5-Speed Manual (Getrag MM5) Features Transmission Fluid Type Auto: ATF+4 (Chrysler) Transmission Fluid Capacity Auto: Approximately 6.0 US quarts (5.7 liters) for a dry fill. Refer to manual for exact spec and level check procedure. Transmission Fluid Type Manual: Manual Transmission Fluid (MTF), SAE 75W-90. Transmission Fluid Capacity Manual: Approximately 2.4 US quarts (2.3 liters). Refer to manual for exact spec. Drive Layout: Front-Wheel...
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SKU: 557497
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2004 Chrysler Sebring Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Generation
Generation:
Second Generation (JR41)
👋 Introduction
Market Position
Market Position:
Mid-size sedan/coupe, competing with models like Honda Accord, Toyota Camry, Ford Fusion, and Chevrolet Malibu.
Competitive Analysis
Competitive Analysis:
The 2004 Sebring offered a range of body styles (coupe, sedan, convertible) and engine options, aiming for a balance of comfort, style, and affordability. Its design was more focused on American tastes compared to some import competitors.
Key Features
Key Features:
Available as a coupe, sedan, or convertible. Offered a choice of reliable powertrains. Comfortable ride quality, particularly for highway cruising. Often equipped with features like power seats, premium audio, and climate control depending on trim level.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Page Count
Page Count:
Not Specified (Downloadable PDF)
Manual Type
Manual Type:
Repair Manual / Service Manual / Shop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control, engine diagnostics.
Transmission Systems:
Automatic transmission (41TE/42LE family), manual transmission (Getrag MM5), clutch, drive axles, differential.
Chassis Systems:
Suspension (front struts, rear multi-link), steering (power rack and pinion), brakes (front discs, rear drums/discs), wheels, tires.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wipers, power accessories, audio system, body control modules, immobilizer system, diagnostic trouble codes (DTCs).
Body Systems:
Body panels, doors, windows, interior trim, HVAC system, airbags, safety restraint systems.
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid checks and changes (coolant, brake fluid, transmission fluid, power steering fluid), spark plug replacement, air filter replacement, belt replacement, battery maintenance.
Repair Procedures:
Engine repair (head gasket, timing belt/chain, piston replacement), transmission repair, brake system overhaul, suspension component replacement, steering system repair, electrical component diagnosis and replacement, body panel repair.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, wiring diagrams for electrical issues, engine performance diagnostics, transmission shifting problems.
Technical Depth
Technical Depth:
Covers a comprehensive range from routine maintenance and basic repairs to advanced diagnostics and complete engine/transmission rebuilds. Includes torque specifications, clearances, and step-by-step instructions.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution (suitable for printing)
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.4L DOHC I4 (GEMA)
Engine 1 Displacement:
2378 cc
Engine 1 Bore X Stroke:
86.5 mm x 101.0 mm
Engine 1 Compression Ratio:
9.5:1
Engine 1 Horsepower:
146 hp @ 5200 rpm
Engine 1 Torque:
156 lb-ft @ 4000 rpm
Engine 1 Fuel Delivery:
Electronic Multi-port Fuel Injection (MPI)
Engine 1 Fuel Type:
Unleaded Regular (87 Octane)
Engine 1 Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
Engine 1 Cooling System:
Pressurized liquid cooling system with electric fan.
Engine 1 Oil Capacity:
4.5 US quarts (4.2 liters) with filter change. Refer to manual for exact spec.
Optional Engine
Engine 2 Variant:
2.7L SOHC V6 (EER)
Engine 2 Displacement:
2736 cc
Engine 2 Bore X Stroke:
91.1 mm x 69.9 mm
Engine 2 Compression Ratio:
9.3:1
Engine 2 Horsepower:
150 hp @ 5200 rpm
Engine 2 Torque:
170 lb-ft @ 4000 rpm
Engine 2 Fuel Delivery:
Electronic Multi-port Fuel Injection (MPI)
Engine 2 Fuel Type:
Unleaded Regular (87 Octane)
Engine 2 Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
Engine 2 Cooling System:
Pressurized liquid cooling system with electric fan.
Engine 2 Oil Capacity:
5.0 US quarts (4.7 liters) with filter change. Refer to manual for exact spec.
Engine 3 Variant:
3.0L SOHC V6 (3.0L High Output)
Engine 3 Displacement:
2987 cc
Engine 3 Bore X Stroke:
91.1 mm x 76.2 mm
Engine 3 Compression Ratio:
9.0:1
Engine 3 Horsepower:
190 hp @ 5800 rpm
Engine 3 Torque:
205 lb-ft @ 4200 rpm
Engine 3 Fuel Delivery:
Electronic Multi-port Fuel Injection (MPI)
Engine 3 Fuel Type:
Unleaded Regular (87 Octane)
Engine 3 Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
Engine 3 Cooling System:
Pressurized liquid cooling system with electric fan.
Engine 3 Oil Capacity:
5.0 US quarts (4.7 liters) with filter change. Refer to manual for exact spec.
🔧 Transmission
Standard
Transmission Standard Sedan Coupe:
4-Speed Automatic (41TE/42LE)
Transmission Standard Convertible:
4-Speed Automatic (41TE/42LE)
Optional
Transmission Optional Sedan Coupe:
5-Speed Manual (Getrag MM5)
Features
Transmission Fluid Type Auto:
ATF+4 (Chrysler)
Transmission Fluid Capacity Auto:
Approximately 6.0 US quarts (5.7 liters) for a dry fill. Refer to manual for exact spec and level check procedure.
Transmission Fluid Type Manual:
Manual Transmission Fluid (MTF), SAE 75W-90.
Transmission Fluid Capacity Manual:
Approximately 2.4 US quarts (2.3 liters). Refer to manual for exact spec.
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Wheelbase:
109.0 inches (2769 mm)
Overall Length Sedan:
193.8 inches (4923 mm)
Overall Length Coupe:
194.2 inches (4933 mm)
Overall Length Convertible:
193.8 inches (4923 mm)
Overall Width:
70.5 inches (1791 mm)
Overall Height Sedan:
57.8 inches (1468 mm)
Overall Height Coupe:
54.6 inches (1387 mm)
Overall Height Convertible:
54.9 inches (1395 mm)
Weights
Curb Weight Sedan 2.4L:
3164 lbs (1435 kg)
Curb Weight Sedan 2.7L:
3252 lbs (1475 kg)
Curb Weight Coupe 2.7L:
3258 lbs (1478 kg)
Curb Weight Convertible 2.7L:
3489 lbs (1582 kg)
Curb Weight Sedan 3.0L:
3307 lbs (1500 kg)
Curb Weight Coupe 3.0L:
3329 lbs (1509 kg)
Curb Weight Convertible 3.0L:
3532 lbs (1602 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact Sedan:
★★★★☆ (4/5 stars)
NHTSA Passenger Front Impact Sedan:
★★★★☆ (4/5 stars)
IIHS Front Offset Crash Test Sedan:
Acceptable
Active Features
Active Features:
Anti-lock Braking System (ABS) standard on all models. Traction Control System (TCS) available on some trims/models.
Passive Features
Passive Features:
Front airbags (driver and passenger), optional side-impact airbags, front seatbelt pretensioners, reinforced body structure, available LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player, optional premium audio systems with cassette player and/or CD changer. Features varied by trim level.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily ABS and optional traction control. No advanced driver-assistance systems (ADAS) such as adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB connectivity. Auxiliary input for audio devices might have been available on higher trims or as an aftermarket option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Refer to manual for specific conditions.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement 4Cyl:
Every 100,000 miles (160,000 km) using recommended platinum-tipped spark plugs.
Spark Plug Replacement V6:
Every 100,000 miles (160,000 km) using recommended platinum-tipped spark plugs.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months for severe service. Refer to manual for specific recommendations.
Coolant Flush Replacement:
Every 100,000 miles (160,000 km) or 5 years with approved HOAT coolant.
Fluid Specifications
Engine Oil Grade:
SAE 5W-30 (API Certified)
Coolant Type:
Chrysler approved HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically Mopar OAT 50/50 mixture. Check manual for specific P/N.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Chrysler Power Steering Fluid or equivalent.
Known Issues
Known Issues:
Transmission solenoid issues (especially on 41TE/42LE), potential for internal transmission wear, exhaust manifold cracks (on some V6 engines), power window motor failure, rear suspension sag, some electrical gremlins, early models of the 2.7L V6 had issues with sludge buildup if oil changes were neglected.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler, a historic American automotive manufacturer, has a legacy of producing a wide range of vehicles from luxury sedans to muscle cars and minivans. The Sebring nameplate has been used for various Chrysler models over the years, often representing stylish and comfortable personal transportation.
Model Evolution
Model Evolution:
The 2004 Sebring represents the second generation (JR41), which debuted in 2001. This generation saw a complete redesign from the previous model, adopting the platform shared with the Dodge Stratus and sharing styling cues with the Plymouth Breeze. It offered a more modern design and improved performance, available in sedan, coupe, and convertible body styles, with updated powertrains including the popular 2.7L V6.
Production
Production Location:
Sterling Heights, Michigan, USA (formerly Chrysler's Jefferson Avenue Assembly Plant, then moved to Sterling Heights Assembly).
Production Years
Production Years:
1995-2000 (First Generation), 2001-2006 (Second Generation)
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2004 model year are not prominently documented, the Sebring line generally received praise for its styling (especially the convertible) and value proposition in the mid-size segment during its production run.
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