🏷️ Basic Information Identification Make: Citroen Model: C5 Year: 2004 Engine: 2.2 HDi Codes Engine Code Prefix: DW12 👋 Introduction Market Position Positioning: Comprehensive DIY and professional workshop resource for the Citroen C5 2.2 HDi. Competitive Analysis Advantage: Direct factory information, superior to generic manuals, cost-effective for vehicle owners. Key Features Detail Level: Factory-level detail, step-by-step instructions, diagrams, schematics. Diy Focus: Empowers owners to perform maintenance and repairs, saving money and enhancing vehicle knowledge. Professional Use: Equally valuable for independent workshops and mobile mechanics. Format Benefit: Printable pages allow for easy workshop use, reducing wear on the digital file. 📋 Manual Details Coverage Areas Primary Coverage: 2004 Citroen C5 2.2 HDi Page Count Estimated Page Count: High (Full Service Manual - typically 1000+ pages) Manual Type Type: Official Factory Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, fuel system, cooling system, lubrication system, emission control, timing, turbocharger, intercooler. Transmission: Manual and Automatic transmission repair, clutch, gearbox, drivetrain components, differential. Chassis And Suspension: Hydropneumatic suspension system (Hydractive 3+), steering, front and rear suspension components, wheel alignment, shock absorbers, springs, anti-roll bars. Brakes: Brake system diagnosis, repair, ABS, EBD, brake fluid specifications, master cylinder, calipers, pads, discs, parking brake. Electrical System: Full wiring diagrams, lighting, ignition, starting system, charging system, battery, fuses, relays, ECU diagnostics, body control modules. Bodywork And Interior: Body panel repair, doors, windows, mirrors, seats, dashboard, climate control system, interior trim, sound insulation. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), use of diagnostic tools, component testing procedures. Procedures Included Maintenance: Routine maintenance schedules, oil changes, filter replacements, fluid checks, belt inspections, tune-ups. Repair: Detailed step-by-step repair instructions for all major and minor components. Disassembly And Assembly: Comprehensive guides for removing and refitting all vehicle parts and systems. Specifications And Tolerances: Torque values, clearances, measurements, and critical specifications for all repairs. Technical Depth Depth: Extremely High (Factory Level Detail) 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (High Resolution) Binding Type Binding: N/A (Digital File) Paper Type Paper: N/A (Digital File) Features Zoom Functionality: Yes (Enlarged images and diagrams) Searchability: Likely Searchable Text within PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction if zipped) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Turbocharged Diesel (HDi) Displacement: 2.2 Liters (2179 cc) Bore X Stroke: 85.0 mm x 96.0 mm (Typical for DW12TED4) Compression Ratio: 17.7:1 (Typical for DW12TED4) Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder Fuel Delivery: Common Rail Direct Injection (CRDi) with high-pressure fuel pump and injectors. Turbocharger: Variable Geometry Turbocharger (VGT) with intercooler. Performance Horsepower: Approximately 136 PS (134 bhp; 100 kW) at 4000 rpm (Typical for 2004 2.2 HDi) Torque: Approximately 317 Nm (234 lb-ft) at 1750 rpm (Typical for 2004 2.2 HDi) Fuel System Fuel Type: Diesel Emissions Control: Euro 3/Euro 4 compliant, likely incorporating EGR (Exhaust Gas Recirculation). 🔧 Transmission Standard Type: 6-speed Manual Transmission (ML6C) Optional Type: 6-speed Automatic Transmission (AL6) Features Drivetrain: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approximately 4755 mm (187.2 in) Width: Approximately 1779 mm (70.0 in) Height: Approximately 1472 mm (57.9 in) Wheelbase Wheelbase: Approximately 2725 mm (107.3 in) Weights Curb Weight: Approximately 1550-1650 kg (3417-3638 lbs), depending on transmission and specification. 🛡️ Safety Features Ratings Euroncap: 5 Stars (for the Mk1 C5, typically awarded in 2001) Active Features ABS: Standard Anti-lock Braking System Esp: Optional/Standard Electronic Stability Program (ESP) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Multiple airbags (front, side, curtain) as standard or optional. Seatbelts: Pretensioning seatbelts with load limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with steering wheel controls, optional navigation system (RT3). Driver Assistance Cruise Control: Standard or optional cruise control with speed limiter. Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Available in later versions or as an aftermarket addition, but unlikely as standard on 2004 models. Comfort Features Climate Control: Automatic dual-zone climate control. 🔧 Maintenance Service Intervals Engine Oil And Filter: Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first. Consult manual for specific interval and driving conditions. Fuel Filter: Typically every 37,500 miles (60,000 km). Air Filter: Typically every 25,000 miles (40,000 km) or as needed based on condition. Timing Belt: Critical item. Typically every 75,000 miles (120,000 km) or 5 years. The manual will specify the exact interval and procedure. Fluid Specifications Engine Oil: API CF or ACEA B3/B4 specification, viscosity grade typically 5W-40 or 10W-40. Refer to manual for exact Citroën approved specification (e.g., PSA B71 2290). Coolant: Ethylene glycol-based antifreeze, meeting PSA standards. Typically a pink or purple long-life coolant. Refer to manual for correct type and mixture ratio. Brake Fluid: DOT 4 standard. Power...
Manual and Automatic transmission repair, clutch, gearbox, drivetrain components, differential.
Chassis And Suspension:
Hydropneumatic suspension system (Hydractive 3+), steering, front and rear suspension components, wheel alignment, shock absorbers, springs, anti-roll bars.
Detailed step-by-step repair instructions for all major and minor components.
Disassembly And Assembly:
Comprehensive guides for removing and refitting all vehicle parts and systems.
Specifications And Tolerances:
Torque values, clearances, measurements, and critical specifications for all repairs.
Technical Depth
Depth:
Extremely High (Factory Level Detail)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (High Resolution)
Binding Type
Binding:
N/A (Digital File)
Paper Type
Paper:
N/A (Digital File)
Features
Zoom Functionality:
Yes (Enlarged images and diagrams)
Searchability:
Likely Searchable Text within PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if zipped)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Turbocharged Diesel (HDi)
Displacement:
2.2 Liters (2179 cc)
Bore X Stroke:
85.0 mm x 96.0 mm (Typical for DW12TED4)
Compression Ratio:
17.7:1 (Typical for DW12TED4)
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves per cylinder
Fuel Delivery:
Common Rail Direct Injection (CRDi) with high-pressure fuel pump and injectors.
Turbocharger:
Variable Geometry Turbocharger (VGT) with intercooler.
Performance
Horsepower:
Approximately 136 PS (134 bhp; 100 kW) at 4000 rpm (Typical for 2004 2.2 HDi)
Torque:
Approximately 317 Nm (234 lb-ft) at 1750 rpm (Typical for 2004 2.2 HDi)
Fuel System
Fuel Type:
Diesel
Emissions Control:
Euro 3/Euro 4 compliant, likely incorporating EGR (Exhaust Gas Recirculation).
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (ML6C)
Optional
Type:
6-speed Automatic Transmission (AL6)
Features
Drivetrain:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approximately 4755 mm (187.2 in)
Width:
Approximately 1779 mm (70.0 in)
Height:
Approximately 1472 mm (57.9 in)
Wheelbase
Wheelbase:
Approximately 2725 mm (107.3 in)
Weights
Curb Weight:
Approximately 1550-1650 kg (3417-3638 lbs), depending on transmission and specification.
🛡️ Safety Features
Ratings
Euroncap:
5 Stars (for the Mk1 C5, typically awarded in 2001)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional/Standard Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Multiple airbags (front, side, curtain) as standard or optional.
Seatbelts:
Pretensioning seatbelts with load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls, optional navigation system (RT3).
Driver Assistance
Cruise Control:
Standard or optional cruise control with speed limiter.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Available in later versions or as an aftermarket addition, but unlikely as standard on 2004 models.
Comfort Features
Climate Control:
Automatic dual-zone climate control.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first. Consult manual for specific interval and driving conditions.
Fuel Filter:
Typically every 37,500 miles (60,000 km).
Air Filter:
Typically every 25,000 miles (40,000 km) or as needed based on condition.
Timing Belt:
Critical item. Typically every 75,000 miles (120,000 km) or 5 years. The manual will specify the exact interval and procedure.
Fluid Specifications
Engine Oil:
API CF or ACEA B3/B4 specification, viscosity grade typically 5W-40 or 10W-40. Refer to manual for exact Citroën approved specification (e.g., PSA B71 2290).
Coolant:
Ethylene glycol-based antifreeze, meeting PSA standards. Typically a pink or purple long-life coolant. Refer to manual for correct type and mixture ratio.
Brake Fluid:
DOT 4 standard.
Power Steering Fluid:
Refer to manual for specific type (often PSA specific or mineral oil based).
Hydropneumatic Fluid:
LHM PLUS (Citroën hydraulic fluid) is typically used for the suspension and steering systems of this era.
Known Issues
Suspension Height Sensors:
Common issues with height sensors and their wiring can affect ride height and comfort.
Suspension Spheres:
Hydropneumatic spheres may require periodic replacement or recharging.
Diesel Particulate Filter:
Early models might not have a DPF, or it could be a passive type. If fitted, regeneration issues can occur.
Glow Plugs:
Glow plug failure can lead to difficult cold starts.
Egr Valve:
EGR valve can become clogged with carbon, affecting engine performance and emissions.
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Citroën is renowned for its pioneering spirit in automotive technology, particularly with hydropneumatic suspension systems and innovative designs.
Model Evolution
C5 Generation:
This manual covers the first generation (Mk1) Citroën C5, produced from 2000 to 2008.
C5 Platform:
Based on the PSA EW/DW platform, sharing some components with Peugeot models.
C5 Design:
Characterized by its distinctive 'swooping' lines and a focus on passenger comfort, especially via the Hydractive 3+ suspension.
Production
Manufacturing:
Primarily manufactured in Rennes, France.
🏆 Awards & Recognition
Recognitions
Euroncap Rating:
5 Stars (as mentioned in safety section, awarded to the initial Mk1 C5)
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