2004 Daihatsu Terios (1st gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2004 Codes Generation: 1st Generation (J100/J122E) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Entry-level SUV buyers, those seeking compact and fuel-efficient utility vehicle Competitive Analysis Key Competitors Era: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Kia Sportage, Hyundai Tucson Key Features Vehicle Philosophy: Compact dimensions, practical interior, reliable and economical operation, often with selectable 4WD Manual Value Proposition: Provides dealership-level repair information, enabling DIY mechanics and independent shops to perform accurate and efficient maintenance and repairs. 📋 Manual Details Coverage Areas All Models Covered: True Repair Scope: A-Z Page Count Estimated Page Count: Likely 800-1200 pages (typical for a comprehensive factory service manual for this era and vehicle type) Manual Type Type: Factory Service and Repair Manual Language Language: English (presumed, based on common industry practice for global markets) Format Format: Likely Digital (PDF) or Printed Booklet 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emissions control system, engine management (ECU diagnostics) Transmission: Manual and Automatic Transmission (drivetrain), clutch, driveshafts, differentials Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment specifications Brakes: Brake system (front discs, rear drums typical), ABS, parking brake, hydraulic lines, components Steering: Steering system, power steering, steering column, tie rods Electrical: 12V electrical system, battery, charging system (alternator), starter motor, lighting, horn, wipers, power windows, central locking Body And Chassis: Body construction, exterior trim, interior trim, doors, hood, tailgate, seats, structural components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting flowcharts, wiring diagrams Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, belt inspections, spark plug replacement Repair: Component removal and installation, major overhauls, system repairs Troubleshooting: Systematic diagnostic procedures for common and uncommon faults Specifications: Torque specifications for all fasteners, clearances, fluid capacities, tire pressures Technical Depth Depth: Comprehensive (Factory Level) Diagnostics Level: Advanced (including ECU diagnostics, sensor testing, wiring diagrams) Rebuild Procedures: Detailed procedures for engine, transmission, and major component rebuilds 📊 Manual Specifications File Format Digital Format Details: Searchable PDF, hyperlinked sections (if digital), printable pages Print Quality Print Quality Description: High-resolution images, clear diagrams, legible text Binding Type Printed Binding: Durable (e.g., perfect bound, spiral bound for ease of use) Paper Type Printed Paper Type: High-quality, durable paper resistant to shop grease and oil ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (most common, 1.3L) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1298 cc (1.3 Liters) Performance Horsepower: Approximately 85-90 PS (63-66 kW) at 6000 rpm (depending on market and tuning) Torque: Approximately 120-125 Nm (89-92 lb-ft) at 3200 rpm (depending on market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Other Engine Options Engine Variant: 3SZ-VE (1.5L, 109 PS, also available in some markets/later versions of 1st gen) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Optional Optional Transmission Type: 4-Speed Automatic Features Drivetrain Options: 2WD (Rear-Wheel Drive) and 4WD (Selectable/Full-Time, often with center differential) 📐 Dimensions Exterior Length: Approx. 3,895 mm (153.3 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,705 mm (67.1 in) Wheelbase: Approx. 2,430 mm (95.7 in) Weights Curb Weight: Approx. 1050-1200 kg (2315-2646 lbs) depending on configuration Cargo Cargo Volume: Variable, with folding rear seats (specific liters not readily available but practical for its size) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market; early models may have limited advanced safety features. Check specific market NCAP results if available. Active Features Available ABS: Anti-lock Braking System (ABS) often available as an option or standard on higher trims Passive Features Airbags: Driver and passenger airbags typically standard or optional. Seatbelts: Three-point seatbelts, pretensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, often with aftermarket upgrades common. Driver Assistance ABS Availability: As mentioned in safety, ABS was an available option. Connectivity Early Tech: No advanced connectivity features like Bluetooth or USB ports typically found in this era; focus is on mechanical and core electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact spec) Air Filter Replacement: Inspect every 20,000 km, replace as needed or every 40,000 km Spark Plug Replacement: Approximately 60,000-100,000 km depending on plug type (Iridium plugs common for longer life) Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact viscosity and API rating based on climate) Engine Oil Capacity: Approx. 3.5 - 3.9 Liters (3.7 - 4.1 US Quarts) with filter change Coolant Type: Ethylene Glycol based coolant, long-life type (typically pink or red color) mixed 50/50 with distilled water. Transmission Fluid Manual: API GL-4 SAE 75W-90 or 75W-85 (gear oil) Transmission Fluid...
High-resolution images, clear diagrams, legible text
Binding Type
Printed Binding:
Durable (e.g., perfect bound, spiral bound for ease of use)
Paper Type
Printed Paper Type:
High-quality, durable paper resistant to shop grease and oil
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (most common, 1.3L)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1298 cc (1.3 Liters)
Performance
Horsepower:
Approximately 85-90 PS (63-66 kW) at 6000 rpm (depending on market and tuning)
Torque:
Approximately 120-125 Nm (89-92 lb-ft) at 3200 rpm (depending on market and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Other Engine Options
Engine Variant:
3SZ-VE (1.5L, 109 PS, also available in some markets/later versions of 1st gen)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic
Features
Drivetrain Options:
2WD (Rear-Wheel Drive) and 4WD (Selectable/Full-Time, often with center differential)
📐 Dimensions
Exterior
Length:
Approx. 3,895 mm (153.3 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,705 mm (67.1 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Weights
Curb Weight:
Approx. 1050-1200 kg (2315-2646 lbs) depending on configuration
Cargo
Cargo Volume:
Variable, with folding rear seats (specific liters not readily available but practical for its size)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market; early models may have limited advanced safety features. Check specific market NCAP results if available.
Active Features
Available ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims
Passive Features
Airbags:
Driver and passenger airbags typically standard or optional.
Seatbelts:
Three-point seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, often with aftermarket upgrades common.
Driver Assistance
ABS Availability:
As mentioned in safety, ABS was an available option.
Connectivity
Early Tech:
No advanced connectivity features like Bluetooth or USB ports typically found in this era; focus is on mechanical and core electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact spec)
Air Filter Replacement:
Inspect every 20,000 km, replace as needed or every 40,000 km
Spark Plug Replacement:
Approximately 60,000-100,000 km depending on plug type (Iridium plugs common for longer life)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact viscosity and API rating based on climate)
Engine Oil Capacity:
Approx. 3.5 - 3.9 Liters (3.7 - 4.1 US Quarts) with filter change
Coolant Type:
Ethylene Glycol based coolant, long-life type (typically pink or red color) mixed 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 75W-85 (gear oil)
Transmission Fluid Automatic:
Dexron III or equivalent (check manual for specific type and Toyota Genuine ATF)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Suspension bushings (control arms, sway bar links), wheel bearings, exhaust system components, clutch wear (manual transmission).
Engine Management Potential:
Sensors (e.g., O2 sensor, MAF sensor) can become fouled or fail over time, leading to rough idle or poor fuel economy.
4Wd System:
Regular checks of the 4WD system (if equipped), transfer case, and differential fluids are important for longevity.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Known for producing small, efficient, and reliable vehicles, particularly Kei cars and compact SUVs.
Model Evolution
First Generation Launch:
First launched in 1997, with significant updates and facelifts throughout its run until 2002-2004 depending on market. The 2004 model year falls at the end of the first generation's lifecycle.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Vehicle Accolades:
The Daihatsu Terios was generally well-regarded for its affordability, practicality, and capability for its size, especially in markets where compact SUVs were popular. Specific major awards for the 2004 model year are not prominently documented but it held a niche.
Ratings
Reliability Perception:
Daihatsu vehicles are generally perceived as reliable, with a focus on robust mechanicals for their size.
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