🏷️ Basic Information Identification Make: Kia Model: Picanto Year: 2004 Engine Variant Covered: 1.1 SOHC Transmission Variants Covered: M5EF2 (5-Speed Manual), FRA (Automatic) Codes Engine Code Identifier: G4HD (1.1L SOHC I4) 👋 Introduction Market Position Vehicle Segment: Subcompact/City Car Key Selling Points: Affordability, Fuel Efficiency, Compact Size for Urban Driving Competitive Analysis Primary Competitors 2004: Hyundai Getz, Chevrolet Aveo, Ford Fiesta, Peugeot 206, Renault Clio Key Features Target Audience: First-time car buyers, budget-conscious consumers, urban commuters Manual Value Proposition: Empowers owners and independent mechanics with detailed, manufacturer-level repair and maintenance information, reducing reliance on costly dealership services. 📋 Manual Details Coverage Areas Systems Covered: Engine (1.1 SOHC), Engine Electrical, Emissions Control (1.1 SOHC), Clutch, Manual Transmission (M5EF2), Automatic Transmission (FRA), Drive Shafts and Axles, Wheel Suspension, Steering, Brake System, Body (Interior & Exterior), Electrical System, HVAC, Restraint System (Airbags & Seatbelt Pretensioners), Emission Control & Fuel System (1.1 SOHC) Procedures Included: Routine Maintenance, Diagnostics, Troubleshooting, Component Repair, System Overhauls, Electrical Schematics, Bodywork Repair, HVAC System Servicing, Safety System (Airbag) Inspection and Replacement, Fuel System Diagnosis and Repair Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: German Format Download Format: Digital Download (likely PDF) File Format: Likely PDF. Designed for digital download, offering searchability and easy access to information. Print Quality: High quality digital reproduction, typically with clear diagrams and text. Printability is a key feature. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: 1.1L SOHC Engine (G4HD), M5EF2 5-Speed Manual Transmission, FRA Automatic Transmission, Clutch Assembly, Fuel Delivery and Emission Control Systems Chassis: Front and Rear Suspension (MacPherson struts, Torsion beam), Power and Manual Steering Systems, Hydraulic Disc/Drum Brake System, ABS (if equipped) Body And Electrical: Interior and Exterior Body Panel Repair, Electrical System Wiring Diagrams, HVAC System Operation and Repair, Restraint System (Airbag, Seatbelt Pretensioner) Diagnostics and Service Procedures Included Diagnostic Procedures: Troubleshooting charts for common symptoms, Diagnostic Trouble Codes (DTC) interpretation, Specific component testing procedures Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components. Includes torque specifications, special tool requirements, and alignment procedures. Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, belt adjustments, spark plug replacement, brake fluid flushes. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic fluid checks and tire rotations to in-depth engine rebuilds, transmission overhauls, and complex electrical system diagnostics. Diagnostic Tools Referenced: OBD-II scanner, multimeter, pressure gauges, specialized Kia diagnostic tools (if applicable). ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.1 Liters (1099 cc) Bore X Stroke: Approx. 71.5 mm x 69.0 mm (typical for this class) Compression Ratio: Approx. 9.5:1 to 10.0:1 Performance Horsepower: Approx. 60-67 PS (44-49 kW) at around 5500-6000 rpm Torque: Approx. 96-100 Nm (71-74 lb-ft) at around 3200-3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating as specified in manual) Emission Control Systems: Catalytic Converter, Oxygen Sensors (Lambda Sensors), EGR (Exhaust Gas Recirculation) - depending on market regulations 🔧 Transmission Standard Standard Transmission: M5EF2 - 5-Speed Manual Transmission Optional Optional Transmission: FRA - 4-Speed Automatic Transmission Features Manual Transmission Gear Ratios: Specific gear ratios will be detailed in the manual, critical for performance and economy tuning. Automatic Transmission Features: Torque converter, planetary gear sets, hydraulic control unit. Details on fluid type and capacity are vital. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (typical specification, confirm with manual) Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent (critical for longevity, confirm with manual) 📐 Dimensions Exterior Length: Approx. 3495 mm Width: Approx. 1595 mm Height: Approx. 1470 mm Wheelbase: Approx. 2360 mm Weights Curb Weight: Approx. 850 - 900 kg (depending on transmission and equipment) Gross Vehicle Weight Rating Gvwr: Typically around 1300 - 1350 kg Towing Capacity: Generally not recommended or very limited for this vehicle class. 🛡️ Safety Features Ratings Euro Ncap Rating Approx: Likely 3 or 4 stars for this generation and class, but specific 2004 data may vary by region and test protocol. Refer to Euro NCAP archives. Active Features Braking System: Front Ventilated Discs, Rear Drums (standard). ABS available as an option on higher trims. Traction Control System TCS: Optional on some higher-spec models. Passive Features Airbags: Driver and Front Passenger Airbags standard. Side airbags may be optional. Seatbelt Pretensioners: Standard for front occupants, often with force limiters. Body Structure: Reinforced safety cell, crumple zones designed for its class. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player, often with 2 or 4 speakers. Aux-in or USB ports not common in this era. Navigation: Not available. Driver Assistance Cruise Control: Optional on higher trim levels. Parking Assistance: Rear parking sensors were an optional accessory. Connectivity Bluetooth: Not available in...