🏷️ Basic Information Identification Make: Mazda Model: RX-8 Year: 2004 Generation Generation Identifier: SE3P Codes Chassis Code: SE3P 👋 Introduction Market Position Unique Selling Proposition: The Mazda RX-8, with its iconic rotary engine and distinctive 'freestyle' door configuration, occupied a unique niche in the sports coupe market, appealing to enthusiasts seeking performance and unique engineering. This service manual provides the critical in-depth information required to maintain and repair this specialized vehicle. Competitive Analysis Key Competitors: While direct competitors were few due to its rotary engine, the RX-8 competed in spirit with cars like the Nissan 350Z, Infiniti G35, and Mitsubishi Lancer Evolution for performance-oriented buyers, though its platform and powertrain were distinct. Key Features Manual Benefit: Provides dealer-level diagnostic and repair procedures, detailed illustrations, and step-by-step instructions, empowering both DIY enthusiasts and professional mechanics to maintain the RX-8's unique rotary powertrain and chassis. 📋 Manual Details Coverage Areas Regions Covered: Global (assumed based on standard Mazda service documentation practices, specific regional variations may exist) Page Count Total Pages: > 2800 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Rotary Engine (RENESIS - 13B-MSP), including lubrication, cooling, ignition, fuel injection, emissions control, and apex seal wear diagnosis. Transmission: 6-speed Manual Transmission (Mazda Aisin AY-6), clutch system, driveline, and limited-slip differential (LSD). Brakes: Front and Rear Disc Brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), DSC (Dynamic Stability Control), brake hydraulics, and parking brake. Suspension: Front and Rear Suspension (double-wishbone front, multi-link rear), steering system (power assist), wheel alignment specifications. Electrical: Full Electrical Schematics, Battery, Charging System (alternator), Starting System, Ignition System, Lighting, Instrumentation, HVAC Controls, Audio System, SRS (Supplemental Restraint System - Airbags). Body And Chassis: Body Construction, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats, Frame/Chassis components, Corrosion Protection. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes (engine oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements (oil, air, cabin), spark plug replacement (specific rotary plugs). Repair And Overhaul: Engine disassembly and reassembly (including apex seals, rotor housings, stationary gears), clutch replacement, transmission overhaul, brake system repair (calipers, rotors, lines), suspension component replacement, steering rack repair, electrical component diagnosis and replacement. Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) with possible causes and solutions, specific rotary engine diagnostic procedures (e.g., compression testing, oil consumption). Installation: Component replacement procedures (e.g., starter motor, alternator, fuel pump, sensors), audio system upgrades, trailer hitch installation (if applicable). Body And Interior: Door panel removal, seat adjustment and removal, interior trim replacement, glass sealing and replacement, hinge and latch adjustment. Climate Control: HVAC system diagnosis, blower motor replacement, evaporator and heater core access, refrigerant handling (with safety precautions). Exhaust System: Exhaust manifold removal, catalytic converter replacement, muffler replacement, lambda sensor (oxygen sensor) replacement. Fuel System: Fuel tank removal and installation, fuel pump assembly replacement, fuel filter replacement, fuel line servicing, fuel pressure testing. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes and filter replacements to full engine rebuilds, transmission overhauls, and advanced electrical diagnostics. Detailed torque specifications, clearances, and alignment data are included. 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux Print Quality Printability: Printable without restriction Binding Type Binding Method: Digital (PDF - no physical binding) Paper Type Digital Medium: Electronic document (PDF) ⚙️ Engine Specifications Primary Engine Engine Name: RENESIS (13B-MSP) Engine Type: Naturally Aspirated Rotary (Wankel) Displacement: 1.3 Liters (654cc x 2 rotor faces = 1308cc effective displacement) Performance Horsepower: Approx. 232 hp (for 6-speed manual transmission models, may vary slightly by region and model year updates within 2004) Torque: Approx. 159 lb-ft (for 6-speed manual transmission models, may vary slightly) Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (S-MPFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Cooling Type: Water-cooled with pressurized radiator and electric cooling fans. Lubrication System Oil Type Recommendation: API SG, SH, SJ, or SL specification; SAE 5W-30 or 10W-30 synthetic or semi-synthetic oil. Rotary-specific oil injection system. 🔧 Transmission Standard Type: 6-speed Manual Transmission (Mazda Aisin AY-6) Optional Type: 6-speed Sport Automatic Transmission (with paddle shifters) - typically for lower horsepower variants or later model years, but manual is primary for this 2004 listing focus. Features Driveshaft Type: RWD (Rear-Wheel Drive) Clutch Type: Hydraulic Actuated Single Dry Plate Clutch Fluid Specifications Manual Transmission Fluid: Mazda GL-4 Gear Oil (e.g., GL-4 75W-90 or similar, specific part number should be consulted from the manual or Mazda). Differential Fluid: API GL-5 Gear Oil (e.g., GL-5 80W-90 or 75W-90). 📐 Dimensions Exterior Length: Approx. 4410 mm (173.6 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1340 mm (52.8 in) Wheelbase: Approx. 2700 mm (106.3 in) Weights Curb Weight: Approx. 1350-1400 kg (2976-3086 lbs) depending on options 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and passenger,...