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2004 Mitsubishi Galant Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2004 👋 Introduction Market Position Market Segment: Mid-size sedan, positioned as a more stylish and sporty alternative in its segment. Competitive Analysis Key Competitors 2004: Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu. Key Features Design Philosophy: The 2004 Galant (ninth generation) emphasized a more aerodynamic and sculpted exterior design compared to its predecessors, aiming for a sportier appeal. Value Proposition For Manual: Provides dealership-level repair information, empowering owners and independent mechanics to perform complex repairs and maintenance accurately, saving time and money. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Emission Control System, Cooling System, Lubrication System, Exhaust System, Transmission (Automatic & Manual), Drivetrain, Suspension System, Steering System, Brake System, ABS/TCS/ESC, Body Electrical System, HVAC System, Interior/Exterior Lighting, SRS Airbag System, Audio System, Body Panels, Chassis, Wiring Diagrams Page Count Approximate Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, inspection, assembly, including cylinder head, pistons, crankshaft, camshafts, timing belt/chain replacement, valve adjustment. Engine Control System: Diagnosis and repair of fuel injection, ignition timing, sensor inputs (MAP, TPS, O2, ECT, CKP, CMP), actuator outputs (injectors, ignition coils), ECU pinouts, and troubleshooting flowcharts. Fuel System: Fuel pump diagnosis, fuel filter replacement, fuel injector testing and cleaning, fuel pressure regulation, EVAP system service. Transmission Service: Automatic transmission fluid change, filter replacement, torque converter service, solenoid diagnosis, valve body troubleshooting. Manual transmission clutch service, gearbox inspection and repair. Suspension Steering: Front and rear suspension component inspection and replacement (struts, shocks, ball joints, tie rod ends, bushings), wheel alignment specifications, power steering system diagnosis and repair. Brake System: Brake pad and rotor replacement, caliper service, brake fluid flush and bleeding, ABS hydraulic unit and sensor troubleshooting, parking brake adjustment. Electrical System: Comprehensive wiring diagrams for all circuits, starter, alternator, battery service, lighting circuits, power windows, door locks, and instrument panel diagnostics. HVAC System: Refrigerant system service, compressor diagnosis, blower motor replacement, blend door actuator troubleshooting, heater core service. Safety Systems: SRS airbag system component testing, diagnosis of airbag module and seatbelt pretensioners, collision sensor location and testing. Procedures Included Maintenance Procedures: Regular maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection and tensioning. Diagnostic Procedures: Step-by-step troubleshooting guides for common drivability issues, electrical faults, and mechanical problems using diagnostic trouble codes (DTCs) and specified test procedures. Repair Procedures: Detailed, illustrated instructions for component removal, repair, and reinstallation for virtually every system on the vehicle. Replacement Procedures: Explicit guidance on replacing worn or damaged parts, including torque specifications and special tool requirements. Specifications And Data: Provides all necessary torque specifications, clearances, fluid capacities, electrical resistance values, and diagnostic parameters. Technical Depth Depth Of Information: Comprehensive, covering everything from basic scheduled maintenance to advanced engine rebuilding and complex electrical system diagnostics. 📊 Manual Specifications File Format File Format Details: Digital PDF, typically searchable text for easy navigation and keyword searching. Optimized for viewing on computers, tablets, and smartphones. Print Quality Print Quality Recommendation: High resolution, suitable for printing individual pages or sections as needed. Text and diagrams are clear and legible. Binding Type Binding Type Digital: N/A (Digital format) Paper Type Paper Type Digital: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 2.4L SOHC MIVEC Inline-4 (4G69) Engine Displacement Liters: 2.4 Engine Displacement Ci: 143 Bore X Stroke Mm: 86.5 x 100.0 Compression Ratio: 9.5:1 Horsepower Hp SAE Net: 160 Torque Lb-Ft SAE Net: 157 Optional Engine Engine Code And Type Optional: 3.0L SOHC V6 (6G72) Engine Displacement Liters Optional: 3.0 Horsepower Hp SAE Net Optional: 200 Torque Lb-Ft SAE Net Optional: 205 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane or higher recommended) Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) ignition Emission Control Emission System Components: Catalytic Converter, Oxygen Sensors (pre and post-catalyst), EGR valve, PCV system. 🔧 Transmission Standard Transmission Standard Transmission Type: 4-speed Automatic (4F27E for 2.4L, F4A51 for 3.0L V6) Optional Transmission Optional Transmission Type: 5-speed Manual (F5M43 for 2.4L) Features Automatic Transmission Features: Electronically controlled, adaptive shift logic. Fluid Specifications Automatic Transmission Fluid Type: Diamond SP-III or equivalent (refer to manual for exact specification and capacity) Manual Transmission Fluid Type: API GL-4 SAE 75W-90 (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length In: 188.0 Width In: 70.1 Height In: 56.7 Wheelbase In: 104.7 Front Track In: 60.4 Rear Track In: 60.2 Weights Curb Weight Lbs Approx: 3241-3461 Gross Vehicle Weight Rating Lbs Approx: 4500-4650 Cargo Trunk Volume Cu Ft: 14.5 🛡️ Safety Features Ratings NHTSA Frontal Crash Test Driver:...
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Tipo: Car
Proveedor:
SKU: 150094
Colecciones: ALL Mitsubishi

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2004 Mitsubishi Galant Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
2004
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, positioned as a more stylish and sporty alternative in its segment.
Competitive Analysis
Key Competitors 2004:
Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu.
Key Features
Design Philosophy:
The 2004 Galant (ninth generation) emphasized a more aerodynamic and sculpted exterior design compared to its predecessors, aiming for a sportier appeal.
Value Proposition For Manual:
Provides dealership-level repair information, empowering owners and independent mechanics to perform complex repairs and maintenance accurately, saving time and money.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Emission Control System, Cooling System, Lubrication System, Exhaust System, Transmission (Automatic & Manual), Drivetrain, Suspension System, Steering System, Brake System, ABS/TCS/ESC, Body Electrical System, HVAC System, Interior/Exterior Lighting, SRS Airbag System, Audio System, Body Panels, Chassis, Wiring Diagrams
Page Count
Approximate Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, assembly, including cylinder head, pistons, crankshaft, camshafts, timing belt/chain replacement, valve adjustment.
Engine Control System:
Diagnosis and repair of fuel injection, ignition timing, sensor inputs (MAP, TPS, O2, ECT, CKP, CMP), actuator outputs (injectors, ignition coils), ECU pinouts, and troubleshooting flowcharts.
Fuel System:
Fuel pump diagnosis, fuel filter replacement, fuel injector testing and cleaning, fuel pressure regulation, EVAP system service.
Transmission Service:
Automatic transmission fluid change, filter replacement, torque converter service, solenoid diagnosis, valve body troubleshooting. Manual transmission clutch service, gearbox inspection and repair.
Suspension Steering:
Front and rear suspension component inspection and replacement (struts, shocks, ball joints, tie rod ends, bushings), wheel alignment specifications, power steering system diagnosis and repair.
Brake System:
Brake pad and rotor replacement, caliper service, brake fluid flush and bleeding, ABS hydraulic unit and sensor troubleshooting, parking brake adjustment.
Electrical System:
Comprehensive wiring diagrams for all circuits, starter, alternator, battery service, lighting circuits, power windows, door locks, and instrument panel diagnostics.
HVAC System:
Refrigerant system service, compressor diagnosis, blower motor replacement, blend door actuator troubleshooting, heater core service.
Safety Systems:
SRS airbag system component testing, diagnosis of airbag module and seatbelt pretensioners, collision sensor location and testing.
Procedures Included
Maintenance Procedures:
Regular maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection and tensioning.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common drivability issues, electrical faults, and mechanical problems using diagnostic trouble codes (DTCs) and specified test procedures.
Repair Procedures:
Detailed, illustrated instructions for component removal, repair, and reinstallation for virtually every system on the vehicle.
Replacement Procedures:
Explicit guidance on replacing worn or damaged parts, including torque specifications and special tool requirements.
Specifications And Data:
Provides all necessary torque specifications, clearances, fluid capacities, electrical resistance values, and diagnostic parameters.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic scheduled maintenance to advanced engine rebuilding and complex electrical system diagnostics.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF, typically searchable text for easy navigation and keyword searching. Optimized for viewing on computers, tablets, and smartphones.
Print Quality
Print Quality Recommendation:
High resolution, suitable for printing individual pages or sections as needed. Text and diagrams are clear and legible.
Binding Type
Binding Type Digital:
N/A (Digital format)
Paper Type
Paper Type Digital:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2.4L SOHC MIVEC Inline-4 (4G69)
Engine Displacement Liters:
2.4
Engine Displacement Ci:
143
Bore X Stroke Mm:
86.5 x 100.0
Compression Ratio:
9.5:1
Horsepower Hp SAE Net:
160
Torque Lb-Ft SAE Net:
157
Optional Engine
Engine Code And Type Optional:
3.0L SOHC V6 (6G72)
Engine Displacement Liters Optional:
3.0
Horsepower Hp SAE Net Optional:
200
Torque Lb-Ft SAE Net Optional:
205
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane or higher recommended)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) ignition
Emission Control
Emission System Components:
Catalytic Converter, Oxygen Sensors (pre and post-catalyst), EGR valve, PCV system.
🔧 Transmission
Standard Transmission
Standard Transmission Type:
4-speed Automatic (4F27E for 2.4L, F4A51 for 3.0L V6)
Optional Transmission
Optional Transmission Type:
5-speed Manual (F5M43 for 2.4L)
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift logic.
Fluid Specifications
Automatic Transmission Fluid Type:
Diamond SP-III or equivalent (refer to manual for exact specification and capacity)
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length In:
188.0
Width In:
70.1
Height In:
56.7
Wheelbase In:
104.7
Front Track In:
60.4
Rear Track In:
60.2
Weights
Curb Weight Lbs Approx:
3241-3461
Gross Vehicle Weight Rating Lbs Approx:
4500-4650
Cargo
Trunk Volume Cu Ft:
14.5
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
5-Star
NHTSA Frontal Crash Test Passenger:
5-Star
NHTSA Side Impact Front Seat:
5-Star
NHTSA Side Impact Rear Seat:
4-Star
IIHS Moderate Overlap Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) - Available on some trims
Passive Features
Airbags:
Front airbags, Front side-impact airbags, Available rear side-impact airbags.
Seatbelts:
3-point front and rear seatbelts, Pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Rockford Fosgate premium audio system with amplifier and subwoofer on higher trims.
Climate Control:
Manual or Automatic Climate Control (ACC) depending on trim level.
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry:
Available keyless entry and alarm system
Connectivity
Auxiliary Input:
Not typically available from the factory; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe service), or 7,500 miles or 6 months (normal service) using synthetic oil. Consult manual for exact recommendations.
Engine Oil Type And Capacity:
SAE 5W-30 (API SM or higher). Capacity: Approx. 4.5 quarts (4.3 liters) for 2.4L, 4.7 quarts (4.4 liters) for 3.0L V6 (with filter change). Refer to manual for precise figures.
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Typically recommended every 30,000 miles.
Spark Plug Replacement:
Platinum-tipped plugs: ~100,000 miles. Refer to manual for specific plug type and gap.
Timing Belt Replacement:
2.4L (4G69) uses a timing chain. 3.0L V6 (6G72) has a timing belt. Replacement interval typically 60,000-105,000 miles. Consult manual for exact interval and procedure.
Coolant Flush Interval:
Every 30,000 miles or 2 years, whichever comes first.
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF Dexron III or equivalent
Known Issues
Common Issues Engine:
Occasional issues with intake manifold gaskets, MIVEC system solenoid issues, and oil consumption in higher mileage engines.
Common Issues Transmission:
Some reports of transmission solenoid failures or hesitation in older automatic transmissions.
Common Issues Suspension:
Worn sway bar links and bushings can lead to clunking noises.
Common Issues Electrical:
Power window motor failures, HVAC control panel issues, and dashboard illumination problems are occasionally reported.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors, a Japanese automaker with a history dating back to the early 20th century, known for innovation and robust vehicle engineering.
Model Evolution
Galant Generations:
The 2004 model represents the ninth generation of the Mitsubishi Galant, introduced for the 2004 model year, marking a significant redesign.
Production
Assembly Location:
Normal, Illinois, USA (for North American market)
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Varied year-to-year; the 2004 model generally received average to above-average ratings for predicted reliability, with some noted areas for improvement.
Ratings
Jd Power Dependability:
As a mid-size sedan, it competed in a segment with historically strong reliability performers. Specific J.D. Power scores for 2004 models vary.
Certifications
Emissions Certification:
Meets EPA and California ARB emission standards for its model year.
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