Aprilia Scarabeo 500 2005 2006 2007 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: GT / Maxi Scooter Applicable Years: 2005, 2006, 2007 Codes Chassis Code Prefix: AP Engine Code Designation: Quasar (500cc) 👋 Introduction Market Position Segment: Premium Maxi-Scooter / Grand Tourer Target Audience: Commuters, touring riders seeking comfort, performance, and practicality Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing 500/600, Piaggio X9 Evolution Key Features Unique Selling Points: Italian design, powerful Piaggio Quasar engine, spacious storage, comfortable riding position, premium feel Scooter Philosophy: Combines motorcycle-like performance with scooter convenience. 📋 Manual Details Coverage Areas Geographic Coverage: Global (primarily European and North American market focus) Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF), Keyword Searchable 📖 Manual Coverage Systems Covered Engine: Detailed breakdown, disassembly, assembly, diagnosis, tuning, lubrication, cooling system Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel lines, pressure regulation Transmission: CVT (Continuously Variable Transmission) maintenance, belt inspection and replacement, clutch, torque converter Brakes: Hydraulic brake system, front and rear calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, ABS (if equipped) Electrical System: Wiring diagrams, battery, charging system, starter, ignition system, lighting, instrumentation, ECU diagnostics Suspension: Front forks (telescopic), rear shock absorber, linkage, bearings, adjustment and overhaul Chassis Frame: Frame inspection, steering head bearings, swingarm, wheel bearings Bodywork Panels: Fairings, seat, storage compartment, body panel removal and installation, trim components Cooling System: Radiator, coolant, fan, hoses, thermostat operation and replacement Exhaust System: Muffler, catalytic converter (if applicable), pipe routing, gasket replacement Procedures Included Maintenance: Routine service, oil change, filter replacement, spark plug replacement, brake fluid flush, coolant flush, drive belt inspection Troubleshooting: Diagnostic charts, fault finding for common and uncommon issues, electrical system troubleshooting Repair: Engine rebuild, transmission overhaul, suspension fork seal replacement, electrical component repair, body panel repair Disassembly Assembly: Step-by-step instructions for all major components and systems Torque Specifications: Precise torque values for all fasteners, critical for safety and proper function Wiring Diagrams: Comprehensive and detailed electrical system schematics for easy diagnosis Technical Depth Depth: Comprehensive from basic rider maintenance to complete engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Full text keyword search capability Printability: Printable pages for workshop use Print Quality Image Resolution: High resolution for clarity of diagrams and images Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves Displacement: 460 cc (actual displacement of Quasar 500 engine) Bore X Stroke: 93 mm x 69.2 mm (typical for Quasar 500) Compression Ratio: 10.5:1 (typical for Quasar 500) Performance Horsepower: ~33-34 hp @ 7000 rpm (approximate, varies slightly by tuning) Torque: ~37-38 Nm @ 5500 rpm (approximate, varies slightly by tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Weber Marelli system typical Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Ignition Ignition System: Digital electronic ignition with variable advance Lubrication Oil Type Specification: SAE 5W-40 Synthetic Motorcycle Oil meeting API SL or higher, JASO MA/MA2 Oil Capacity With Filter Change: Approx. 1.5 Liters Cooling System Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (e.g., Piaggio/Aprilia recommended) - typically 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch: Automatic centrifugal dry clutch Transmission Fluid Type: Typically uses engine oil for transmission lubrication in this design, check manual for specific recommendations. Some models may have separate gearbox oil. 📐 Dimensions Exterior Length: Approx. 2200 mm Width: Approx. 800 mm (at handlebars) Height: Approx. 1470 mm (at windshield) Wheelbase: Approx. 1570 mm Weights Dry Weight: Approx. 200 kg Gross Vehicle Weight Rating: Approx. 380 kg (check specific VIN for exact rating) Fuel Tank Capacity: 17 Liters (including ~2L reserve) Interior Seat Height: Approx. 780 mm Cargo Underseat Storage: Ample space, typically fits two full-face helmets Glovebox: Lockable glove compartment 🛡️ Safety Features Ratings ABS: Optional ABS available on some models/market variants Active Features Braking System: Dual hydraulic disc brakes front and rear (e.g., 260mm front, 240mm rear), linked braking system on some configurations. Passive Features Lighting: Halogen headlights, LED taillight and indicators (depending on exact model year/trim) Frame Construction: High-strength steel frame for stability and rigidity 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, coolant temperature, clock. Driver Assistance ABS Availability: Available as an option on some models, enhancing braking safety. Connectivity Charging Port: Often equipped with a 12V auxiliary power outlet for charging devices. 🔧 Maintenance Service Intervals Engine Oil And Filter Change: Every 6,000 km or 1 year, whichever comes first. Air Filter Cleaning Or Replacement: Every 6,000 km or 1 year. Spark Plug...
Typically uses engine oil for transmission lubrication in this design, check manual for specific recommendations. Some models may have separate gearbox oil.
📐 Dimensions
Exterior
Length:
Approx. 2200 mm
Width:
Approx. 800 mm (at handlebars)
Height:
Approx. 1470 mm (at windshield)
Wheelbase:
Approx. 1570 mm
Weights
Dry Weight:
Approx. 200 kg
Gross Vehicle Weight Rating:
Approx. 380 kg (check specific VIN for exact rating)
Fuel Tank Capacity:
17 Liters (including ~2L reserve)
Interior
Seat Height:
Approx. 780 mm
Cargo
Underseat Storage:
Ample space, typically fits two full-face helmets
Glovebox:
Lockable glove compartment
🛡️ Safety Features
Ratings
ABS:
Optional ABS available on some models/market variants
Active Features
Braking System:
Dual hydraulic disc brakes front and rear (e.g., 260mm front, 240mm rear), linked braking system on some configurations.
Passive Features
Lighting:
Halogen headlights, LED taillight and indicators (depending on exact model year/trim)
Frame Construction:
High-strength steel frame for stability and rigidity
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, coolant temperature, clock.
Driver Assistance
ABS Availability:
Available as an option on some models, enhancing braking safety.
Connectivity
Charging Port:
Often equipped with a 12V auxiliary power outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 6,000 km or 1 year, whichever comes first.
Air Filter Cleaning Or Replacement:
Every 6,000 km or 1 year.
Spark Plug Replacement:
Every 12,000 km or 2 years.
Transmission Belt Inspection:
Every 6,000 km, replacement as needed based on wear.
Brake Fluid Change:
Every 2 years.
Coolant Change:
Every 2 years or 40,000 km, whichever comes first.
Fluid Specifications
Gearbox Oil:
Check manual; typically shared with engine oil or specified API GL-3/GL-4 lubricant.
Brake Fluid:
DOT 4
Known Issues
Common Problems:
Potential for stator/regulator issues, occasional CVT component wear (especially with hard use), minor electrical gremlins.
Maintenance Recommendation:
Adherence to the maintenance schedule is crucial for longevity. Regular inspection of the CVT belt and rollers is advised.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for performance motorcycles and scooters, originally founded in 1945.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history, originating with smaller displacement scooters, evolving into the larger capacity, more performance-oriented models like the 500.
500Cc Introduction:
The 500cc engine, based on the Piaggio Quasar platform, provided a significant performance upgrade for the Scarabeo, positioning it as a true maxi-scooter.
Production
Manufacturing Location:
Likely manufactured in Italy or through Piaggio Group facilities.
🏆 Awards & Recognition
Recognitions
General Reception:
Generally well-regarded for its comfort, performance, and practicality within the maxi-scooter segment.
Ratings
Safety Features:
ABS option contributes positively to safety ratings.
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