🏷️ Basic Information Identification Make: Dodge Model: Town & Country Model Years: 2005, 2006, 2007 Codes Chassis Code: NS 👋 Introduction Market Position Positioning: The definitive repair manual for the 2005-2007 Dodge Caravan platform Competitive Analysis Uniqueness: Factory-identical content, not a generic manual Key Features Delivery: Instant download for immediate access Value Proposition: The only manual needed for servicing and repairing these vehicles 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive maintenance, troubleshooting, and repair Model Variants: Covers both short-wheelbase (Caravan) and long-wheelbase (Grand Caravan) models, as well as rebadged Chrysler variants. Engine Variants: All listed gasoline and diesel engine variants. Page Count Total Pages: 2307 Manual Type Type: Factory Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Service: Full engine overhaul, diagnosis, and repair Transmission Service: Repair and maintenance for automatic transmissions Brake System Service: Diagnosis, repair, and maintenance of braking components Suspension Steering: Service and repair of suspension and steering systems Electrical System: Complete electrical system diagnosis, including wiring diagrams Heating Cooling: HVAC system service and repair Fuel System: Diagnosis and repair of fuel delivery and injection systems Lubrication System: Engine lubrication system maintenance and repair Chassis Body: Bodywork, chassis components, and servicing information Wheels Tires: Wheel and tire service and specifications Ignition System: Detailed coverage of spark plugs, coils, ignition timing, and related diagnostics. Starter Clutch: Procedures for starter motor inspection, replacement, and clutch system service where applicable. Steering: Power steering system diagnosis, pump and rack service. Wiring Diagram: Comprehensive wiring schematics for all electrical circuits. Procedures Included Maintenance Procedures: Periodic maintenance schedules and procedures Troubleshooting: In-depth troubleshooting guides for common and complex issues Disassembly Reassembly: Complete vehicle disassembly and reassembly instructions Engine Overhaul: Detailed steps for engine rebuilding and major repairs Ignition System Service: Ignition system diagnostics and repair Starter Clutch: Service information for starter and clutch systems Technical Depth Depth: Factory-level diagnostic and repair procedures Visual Aids: Includes all necessary pictures, illustrations, and diagrams Instruction Clarity: Step-by-step repair instructions designed for ease of use Diagnostic Tools: Includes information that would require common automotive diagnostic tools like multimeters, scan tools, and specialized gauges. 📊 Manual Specifications File Format Compatibility: Viewable on any standard computer without special software Print Quality Quality: High-resolution, professionally formatted digital document Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L I4 (16-Valve DOHC MPI), 3.3L V6 OHV Flex Fuel, 3.8L V6 (SMPI), 3.3L V6 OHV Gasoline, 2.8L I4 Turbo Diesel, 2.5L I4 Turbo Diesel Performance Horsepower Range: Varies by engine; typically from ~150 hp to ~215 hp Torque Range: Varies by engine; typically from ~165 lb-ft to ~245 lb-ft Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) and Sequential Multi-Point Fuel Injection (SMPI) Flex Fuel Capability: Available on 3.3L V6 engine (supports gasoline and E85) 🔧 Transmission Standard Transmission Type: Automatic Transmission (e.g., 4-speed 41TE/42LE) Optional Optional Transmissions: Manual transmissions were generally not offered on US market models in these years, but diesel variants may have had manual options in other markets. Features Transmission Fluid Type: ATF+4 (MS-9602) 📐 Dimensions Exterior Wheelbase: Approx. 119.2 inches (standard), 124.5 inches (Grand) Overall Length: Approx. 189.5 inches (standard), 200.5 inches (Grand) Interior Seating Capacity: Up to 7 passengers Weights Curb Weight: Approx. 3800-4300 lbs depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact: Generally received 4-5 stars for front driver/passenger in NHTSA testing for this generation. IIHS Side Impact: Good ratings for side impacts were common for this model. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional or standard depending on trim and year (Traction Control System - TCS) Stability Control: Electronic Stability Program (ESP) became more common on later models of this generation. Passive Features Airbags: Front airbags, available side-impact airbags 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, premium audio systems with multiple speakers, and optional SiriusXM satellite radio. Rear Entertainment: Optional rear-seat entertainment system with DVD player and screens. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Power Outlets: Multiple 12V power outlets for charging accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000 miles for conventional oil, 5,000-7,500 miles for synthetic oil (refer to manual for specific recommendations based on engine and driving conditions). Transmission Fluid Change: Recommended every 30,000-60,000 miles, depending on driving conditions. Check manual for specific advice. Fluid Specifications Engine Oil Specification: API SN or higher, SAE 5W-20 or 5W-30 (verify for specific engine and climate). Coolant Specification: HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange) or equivalent. Known Issues Common Problems: Transmission issues (especially clutch pack wear), power steering pump leaks, alternator failure, exhaust manifold cracks (3.8L V6), fuel pump failure, HVAC blower motor resistor issues. Timing Belt Chain: These engines generally use timing...
Generally received 4-5 stars for front driver/passenger in NHTSA testing for this generation.
IIHS Side Impact:
Good ratings for side impacts were common for this model.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard depending on trim and year (Traction Control System - TCS)
Stability Control:
Electronic Stability Program (ESP) became more common on later models of this generation.
Passive Features
Airbags:
Front airbags, available side-impact airbags
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, premium audio systems with multiple speakers, and optional SiriusXM satellite radio.
Rear Entertainment:
Optional rear-seat entertainment system with DVD player and screens.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Power Outlets:
Multiple 12V power outlets for charging accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 miles for conventional oil, 5,000-7,500 miles for synthetic oil (refer to manual for specific recommendations based on engine and driving conditions).
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, depending on driving conditions. Check manual for specific advice.
Fluid Specifications
Engine Oil Specification:
API SN or higher, SAE 5W-20 or 5W-30 (verify for specific engine and climate).
Coolant Specification:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange) or equivalent.
These engines generally use timing chains, which do not require periodic replacement as belts do, but can stretch or wear over time.
📚 Vehicle History
Brand Heritage
Minivan Pioneer:
Chrysler Corporation (later DaimlerChrysler) is credited with pioneering the minivan segment with the original Dodge Caravan and Plymouth Voyager.
Model Evolution
Generation:
This covers the fourth generation (GS/NS) of the Dodge Caravan/Grand Caravan, which ran from 2001-2007. The 2005-2007 models represent a facelifted version of this generation.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada, and St. Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Minivan Segment Leader:
Dodge Caravan and its siblings were consistently among the top-selling minivans and often recognized for practicality and cargo space.
Ratings
Consumer Reports:
Consumer Reports ratings varied by year and specific model, often highlighting strengths in practicality but sometimes pointing to reliability concerns in certain areas.
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