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2005 APRILIA PEGASO 650 Service Repair Manual
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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 2005 Codes Engine Code: Rotax 654 (typically) Chassis Code: Various, specific to generation Introduction Market Position Segment: Lightweight adventure touring /...
Tipo: Motorcycles
Proveedor:
SKU: 131403
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Pegaso 650 |
| Year: | 2005 |
| Codes | |
| Engine Code: | Rotax 654 (typically) |
| Chassis Code: | Various, specific to generation |
| Introduction | |
| Market Position | |
| Segment: | Lightweight adventure touring / dual-sport motorcycle |
| Competitive Analysis | |
| Competitors 2005: | BMW F650GS, Kawasaki KLR650, Suzuki DR650, Yamaha XT660R |
| Key Features | |
| Engine Platform: | Proven Rotax single-cylinder engine, known for torque and reliability |
| Design Philosophy: | Blend of on-road comfort and off-road capability, versatile for commuting and light touring. |
| Manual Details | |
| Coverage Areas | |
| Overall Coverage: | Complete service and repair for the 2005 Aprilia Pegaso 650 |
| Page Count | |
| Estimated Page Count: | Likely 300-500 pages (typical for comprehensive service manuals) |
| Manual Type | |
| Type: | Service Repair Manual (Factory Shop Manual Equivalent) |
| Language | |
| Language: | English (typical for manuals distributed internationally) |
| Format | |
| Format: | Digital (PDF assumed based on description for sales) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete overhaul, diagnosis, tuning, cooling system, lubrication system |
| Transmission: | Clutch, gearbox, final drive maintenance and repair |
| Fuel System: | Carburetor (if applicable) or Fuel Injection system (EFI) components, fuel pump, filter |
| Electrical System: | Ignition, lighting, charging system (alternator, regulator/rectifier), starting system (starter motor, battery), wiring diagrams, electronic control unit (ECU) |
| Chassis And Suspension: | Front forks (seals, oil change, internal components), rear shock absorber, swingarm, linkage, steering head bearings |
| Brakes: | Front and rear brake systems, hydraulic lines, calipers, master cylinders, pads, discs, bleeding procedures |
| Wheels And Tires: | Wheel bearing replacement, tire mounting and balancing, spoke tensioning (if applicable) |
| Bodywork And Trim: | Fairings, seat, fuel tank, fenders, instrumentation removal and installation |
| Cooling System: | Radiator, fan, hoses, coolant type and capacity |
| Exhaust System: | Muffler, headers, gasket replacement |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement |
| Troubleshooting: | Diagnostic flowcharts for common problems and system failures |
| Engine Rebuild: | Piston, rings, cylinder, valve servicing, camshaft timing |
| Suspension Overhaul: | Fork seal replacement, fork oil specification and level, rear shock absorber service |
| Brake System Repair: | Bleeding, caliper rebuild, master cylinder replacement |
| Electrical Diagnostics: | Wiring diagram interpretation, component testing, fault finding |
| Fuel System Service: | Carburetor cleaning/rebuilding or EFI component diagnosis |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic adjustments to complete engine and chassis overhauls, including advanced diagnostics. |
| Manual Specifications | |
| File Format | |
| Digital Format: | PDF (Portable Document Format), allowing for searchable text and easy printing of individual pages or sections. |
| Print Quality | |
| Print Quality Suitability: | High resolution, suitable for clear printing of diagrams, schematics, and detailed instructions. |
| Binding Type | |
| Digital Binding: | N/A (Digital format) |
| Paper Type | |
| Digital Paper Type: | N/A (Digital format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Single-cylinder, four-stroke |
| Displacement: | 652 cc |
| Bore X Stroke: | 100 mm x 83 mm (typical for Rotax 654) |
| Compression Ratio: | 9.5:1 or 10.0:1 (depending on specific variant) |
| Valve Train: | SOHC, 4 valves per cylinder |
| Performance | |
| Horsepower: | Approximately 48-50 HP (35-37 kW) at around 6500-7000 RPM |
| Torque: | Approximately 60-63 Nm (44-46 lb-ft) at around 5000-5500 RPM |
| Fuel System | |
| Fuel Delivery: | Fuel Injection (EFI) or Carburetor (depending on market/specific model variant for 2005 - often Mikuni BSR40) |
| Fuel Type: | Unleaded gasoline, minimum 90 RON (Research Octane Number) |
| Cooling System | |
| Cooling Method: | Liquid-cooled |
| Lubrication System | |
| Oil Type: | API SG/SH/SJ or higher, JASO MA certified 10W-40 or 15W-50 motorcycle oil |
| Oil Capacity W Filter: | Approx. 2.0 - 2.2 liters |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed constant mesh |
| Features | |
| Clutch Type: | Wet multi-plate |
| Final Drive: | O-ring sealed chain |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2170 mm |
| Width: | Approx. 850 mm (at handlebars) |
| Height: | Approx. 1330 mm (at windscreen) |
| Wheelbase: | Approx. 1480 mm |
| Ground Clearance: | Approx. 220 mm |
| Weights | |
| Dry Weight: | Approx. 166 kg |
| Wet Weight: | Approx. 182 kg (fully fueled, fluids, etc.) |
| Fuel Tank Capacity: | Approx. 14 liters (including 3-liter reserve) |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Motorcycle, not subject to automotive crash testing standards) |
| Active Features | |
| Braking System Front: | Dual disc, 298 mm diameter, 2-piston calipers |
| Braking System Rear: | Single disc, 240 mm diameter, 1-piston caliper |
| ABS: | Optional on some versions, but not standard on all 2005 models. |
| Passive Features | |
| Lighting: | Halogen headlight, LED tail light, standard turn signals |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, basic indicator lights. |
| Driver Assistance | |
| ABS Availability: | Optional on certain trims, not a standard feature across all 2005 models. |
| Connectivity | |
| Usb Charging: | N/A (Not equipped with factory USB charging) |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually, whichever comes first. |
| Air Filter Inspection: | Every 5,000 km (3,000 miles) |
| Spark Plug Replacement: | Every 10,000 - 15,000 km (6,000 - 10,000 miles) |
| Valve Clearance Check: | Every 10,000 - 20,000 km (6,000 - 12,000 miles) |
| Fluid Specifications | |
| Fork Oil Type: | SAE 7.5W or 10W fork oil (check manual for exact specification and level) |
| Brake Fluid Type: | DOT 4 |
| Coolant Type: | Ethylene glycol based coolant, with corrosion inhibitors (50% mix with distilled water) |
| Known Issues | |
| Common Wear Items: | Clutch plates, steering head bearings, wheel bearings, fork seals, stator/regulator rectifier can be prone to failure on older models. |
| Engine Specific: | Potential for oil leaks around the cylinder head or base gasket, importance of regular oil level checks. |
| Electrical Specific: | Voltage regulator failures can lead to battery charging issues. Wiring harness integrity should be checked. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Origin: | Aprilia is an Italian manufacturer, part of the Piaggio Group. |
| Model Evolution | |
| Pegaso Lineage: | The Pegaso line has a history dating back to the early 1990s, evolving through various iterations including the Pegaso 650 Trail, Factory, and Strada models. |
| Production | |
| Manufacturing Location: | Typically produced in Italy. |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Awards: | While specific awards for the 2005 Pegaso 650 are not widely publicized, the model was generally well-regarded for its versatility and value in its class. |