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2005 Aprilia Pegaso 650 Strada-Trail Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Year: 2005 Vehicle Type: Motorcycle Body Style: Dual-Sport / Supermoto 👋 Introduction Market Position Segment: Lightweight dual-sport and supermoto segment Target Audience: Riders seeking versatile urban and light off-road capability with a sporty feel Competitive Analysis Competitors: BMW F650GS, Kawasaki KLR650, Suzuki DR650SE, KTM 640 Adventure (depending on specific variant comparison) Key Features Versatility: Adaptable for both on-road commuting and light trail riding (Strada vs. Trail variants) Engine Type: Liquid-cooled, single-cylinder engine known for its tractable power delivery Design Philosophy: Italian styling and performance heritage blended with practical utility 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Rebuilds Page Count Estimated Page Count: Comprehensive (specific number not provided in product description, but implied to be extensive for full tear-down/rebuild) Manual Type Type: Service Repair Manual Language Language: English (Assumed based on typical product distribution) Format Format: Digital (Likely PDF, common for online sales) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, internal components, lubrication system, cooling system Fuel System: Fuel injection system, fuel pump, injectors, throttle body Ignition System: Ignition coils, spark plugs, ECU mapping principles Transmission: Clutch operation, gearbox components, shifting mechanism, lubrication Suspension: Front forks (telescopic, cartridge type), rear shock absorber (monoshock), linkage systems Brakes: Front and rear disc brakes, hydraulic systems, brake caliper service, master cylinders, bleeding procedures Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, indicators, control modules Chassis And Frame: Frame inspection, steering head bearings, swingarm, wheel bearings Bodywork: Fairings, seat, fuel tank, fenders, mounting hardware Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, chain adjustment, brake pad inspection Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based fault finding Repair: Step-by-step instructions for component replacement and repair Rebuild: Complete engine and gearbox rebuild procedures Disassembly Assembly: Complete tear-down and reassembly of major components Technical Depth Depth: Comprehensive, covering all aspects from basic checks to full mechanical overhauls Detail Level: Detailed illustrations, exploded views, and part diagrams Specialized Procedures: Torque specifications for all fasteners, valve clearance adjustments, fuel injection system diagnostics 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (typical for well-produced PDFs) Print Quality Quality: High-resolution images and diagrams suitable for printing Binding Type Binding: Not applicable (Digital Format) Paper Type Paper: Not applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, single-cylinder, DOHC, 4-valve Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Cooling System: Liquid-cooled Compression Ratio: 10.0:1 (Typical for this engine) Performance Horsepower: Approx. 48-50 HP (at crankshaft) - specific figure may vary slightly Torque: Approx. 57 Nm (42 lb-ft) - specific figure may vary slightly Fuel System System: Electronic Fuel Injection (EFI), Mikuni or similar Fuel Type: Unleaded gasoline Lubrication System Type: Wet sump Oil Capacity: Approx. 2.5 Liters (with filter change) - requires confirmation from manual Oil Grade: 10W-40 or 15W-50 (API SG or higher, JASO MA certified) - specific grade and viscosity to be confirmed by manual 🔧 Transmission Standard Type: 5-speed manual Optional Type: Not applicable Features Clutch: Wet multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2180 mm (Trail) / 2170 mm (Strada) - check manual for precise figures Width: Approx. 840 mm (Trail) / 810 mm (Strada) - check manual for precise figures Height: Approx. 1380 mm (Trail) / 1330 mm (Strada) - check manual for precise figures Wheelbase: Approx. 1470 mm Ground Clearance: Approx. 190 mm (Trail) / 150 mm (Strada) - check manual for precise figures Weights Dry Weight: Approx. 168 kg (Trail) / 165 kg (Strada) - check manual for precise figures Curb Weight: Approx. 184 kg (Trail) / 181 kg (Strada) - check manual for precise figures Fuel Capacity: 16 Liters 🛡️ Safety Features Ratings Certification: CE compliant (typical for European market motorcycles) Active Features Brakes: Disc brakes front and rear, braided steel lines (common upgrade/feature) Lighting: Halogen headlight, LED taillight Passive Features Frame Construction: Steel perimeter frame Ergonomics: Upright riding position for comfort and control 💡 Technology Features Infotainment Display: Analog tachometer and speedometer, LCD multi-function display Driver Assistance ABS: Optional ABS system available on some versions. Connectivity Features: Basic electrical system, no advanced connectivity features like Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,000 km or annually, whichever comes first (refer to manual for exact mileage) Air Filter Replacement: Every 10,000 - 15,000 km (or as per manual based on operating conditions) Spark Plug Replacement: Every 12,000 - 20,000 km (specific plug type and gap crucial, detailed in manual) Valve Clearance Check: Every 10,000 - 15,000 km (critical adjustment procedure detailed in manual) Chain Lubrication And Adjustment: Every 500 - 1,000 km (or after washing/rain, specific slack measurement in manual) Fluid Specifications Coolant: Ethylene glycol based coolant, 50/50 mix with distilled water (specific...
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SKU: 182454
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2005 Aprilia Pegaso 650 Strada-Trail Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 Strada / Trail
Year:
2005
Vehicle Type:
Motorcycle
Body Style:
Dual-Sport / Supermoto
👋 Introduction
Market Position
Segment:
Lightweight dual-sport and supermoto segment
Target Audience:
Riders seeking versatile urban and light off-road capability with a sporty feel
Competitive Analysis
Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki DR650SE, KTM 640 Adventure (depending on specific variant comparison)
Key Features
Versatility:
Adaptable for both on-road commuting and light trail riding (Strada vs. Trail variants)
Engine Type:
Liquid-cooled, single-cylinder engine known for its tractable power delivery
Design Philosophy:
Italian styling and performance heritage blended with practical utility
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Rebuilds
Page Count
Estimated Page Count:
Comprehensive (specific number not provided in product description, but implied to be extensive for full tear-down/rebuild)
Manual Type
Type:
Service Repair Manual
Language
Language:
English (Assumed based on typical product distribution)
Format
Format:
Digital (Likely PDF, common for online sales)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, internal components, lubrication system, cooling system
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body
Ignition System:
Ignition coils, spark plugs, ECU mapping principles
Transmission:
Clutch operation, gearbox components, shifting mechanism, lubrication
Suspension:
Front forks (telescopic, cartridge type), rear shock absorber (monoshock), linkage systems
Brakes:
Front and rear disc brakes, hydraulic systems, brake caliper service, master cylinders, bleeding procedures
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, indicators, control modules
Chassis And Frame:
Frame inspection, steering head bearings, swingarm, wheel bearings
Bodywork:
Fairings, seat, fuel tank, fenders, mounting hardware
Procedures Included
Maintenance:
Regular service intervals, oil changes, filter replacements, chain adjustment, brake pad inspection
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based fault finding
Repair:
Step-by-step instructions for component replacement and repair
Rebuild:
Complete engine and gearbox rebuild procedures
Disassembly Assembly:
Complete tear-down and reassembly of major components
Technical Depth
Depth:
Comprehensive, covering all aspects from basic checks to full mechanical overhauls
Detail Level:
Detailed illustrations, exploded views, and part diagrams
Specialized Procedures:
Torque specifications for all fasteners, valve clearance adjustments, fuel injection system diagnostics
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text (typical for well-produced PDFs)
Print Quality
Quality:
High-resolution images and diagrams suitable for printing
Binding Type
Binding:
Not applicable (Digital Format)
Paper Type
Paper:
Not applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, single-cylinder, DOHC, 4-valve
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Cooling System:
Liquid-cooled
Compression Ratio:
10.0:1 (Typical for this engine)
Performance
Horsepower:
Approx. 48-50 HP (at crankshaft) - specific figure may vary slightly
Torque:
Approx. 57 Nm (42 lb-ft) - specific figure may vary slightly
Fuel System
System:
Electronic Fuel Injection (EFI), Mikuni or similar
Fuel Type:
Unleaded gasoline
Lubrication System
Type:
Wet sump
Oil Capacity:
Approx. 2.5 Liters (with filter change) - requires confirmation from manual
Oil Grade:
10W-40 or 15W-50 (API SG or higher, JASO MA certified) - specific grade and viscosity to be confirmed by manual
🔧 Transmission
Standard
Type:
5-speed manual
Optional
Type:
Not applicable
Features
Clutch:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (Trail) / 2170 mm (Strada) - check manual for precise figures
Width:
Approx. 840 mm (Trail) / 810 mm (Strada) - check manual for precise figures
Height:
Approx. 1380 mm (Trail) / 1330 mm (Strada) - check manual for precise figures
Wheelbase:
Approx. 1470 mm
Ground Clearance:
Approx. 190 mm (Trail) / 150 mm (Strada) - check manual for precise figures
Weights
Dry Weight:
Approx. 168 kg (Trail) / 165 kg (Strada) - check manual for precise figures
Curb Weight:
Approx. 184 kg (Trail) / 181 kg (Strada) - check manual for precise figures
Fuel Capacity:
16 Liters
🛡️ Safety Features
Ratings
Certification:
CE compliant (typical for European market motorcycles)
Active Features
Brakes:
Disc brakes front and rear, braided steel lines (common upgrade/feature)
Lighting:
Halogen headlight, LED taillight
Passive Features
Frame Construction:
Steel perimeter frame
Ergonomics:
Upright riding position for comfort and control
💡 Technology Features
Infotainment
Display:
Analog tachometer and speedometer, LCD multi-function display
Driver Assistance
ABS:
Optional ABS system available on some versions.
Connectivity
Features:
Basic electrical system, no advanced connectivity features like Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,000 km or annually, whichever comes first (refer to manual for exact mileage)
Air Filter Replacement:
Every 10,000 - 15,000 km (or as per manual based on operating conditions)
Spark Plug Replacement:
Every 12,000 - 20,000 km (specific plug type and gap crucial, detailed in manual)
Valve Clearance Check:
Every 10,000 - 15,000 km (critical adjustment procedure detailed in manual)
Chain Lubrication And Adjustment:
Every 500 - 1,000 km (or after washing/rain, specific slack measurement in manual)
Fluid Specifications
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water (specific type in manual)
Brake Fluid:
DOT 4
Fork Oil:
Specific viscosity (e.g., SAE 10W or 15W) and quantity per fork leg (detailed in manual)
Known Issues
Electrical Connections:
Corrosion on connectors, particularly around the regulator/rectifier and battery terminals, can be an issue.
Fuel Pump Reliability:
Some owners have reported issues with fuel pump longevity, requiring replacement.
ABS System:
While not standard on all models, ABS sensors or control units can sometimes require maintenance or recalibration.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history dating back to the late 1980s, evolving through various single-cylinder engine configurations and styling updates.
2005 Update:
The 2005 model represents a refined iteration of the Pegaso 650, with distinct Strada (supermoto) and Trail (dual-sport) variants.
Production
Manufacturing Location:
Italy (Piaggio Group)
🏆 Awards & Recognition
Recognitions
Category:
Praised for its versatility and spirited performance in the dual-sport/supermoto class by motorcycle publications of the era.
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