Arctic Cat 2005 ATV 650 V 2 4X4 FIS CAT GREEN LE A2005IBR4BUSA [Parts Manual]
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Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2005 Trim Level: LE (Limited Edition) Color: CAT Green Chassis Code: A2005IBR4BUSA Product Type: Parts Manual Introduction Market Position Market Position: The 2005 Arctic Cat 650 V-Twin 4x4 FIS represented a significant offering in the high-performance utility ATV segment, known for its powerful V-twin engine and robust four-wheel-drive capabilities. Competitive Analysis Competitive Analysis: Competed against other major utility ATV manufacturers like Polaris (Sportsman series), Can-Am (Outlander series), and Yamaha (Grizzly series), often differentiating on engine power, suspension travel, and feature sets. Key Features Key Features: 650cc V-twin engine, True On-Demand 4x4 with Front Differential Lock (FIS - Front Independent Suspension), Automatic CVT transmission, independent front and rear suspension, extensive component coverage for parts identification. Manual Details Coverage Coverage Areas: Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness Page Count Page Count: N/A (PDF Download) Manual Type Manual Type: Factory Full Parts Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Systems Covered: Engine Mechanical (including cylinder head, piston, crankshaft, cam chain, timing), Fuel System (including throttle body, air intake), Ignition System (magneto), Cooling System (water pump, radiator), Lubrication System (oil filter/pump), Electrical System (battery, starter motor, wiring harness), Drivetrain (front drive gearcase, transmission, secondary drive/transmission), Suspension (front and rear), Brakes (front and rear, parking), Steering, Chassis and Frame, Bodywork (hood, dash, canopy, cargo box, seat), Exhaust System, Wheels and Tires, Accessories (cargo box, tailgate, canopy). Procedures Included Procedures Included: Disassembly and Assembly of all listed components. Identification of all OEM (Original Equipment Manufacturer) parts with corresponding part numbers. Overhaul procedures for major mechanical assemblies. Exploded views for visual identification and assembly guidance. Technical Depth Technical Depth: Comprehensive OEM parts identification, listing, and exploded views. Detailed breakdown of all major assemblies for parts replacement and reconstruction. Focus on accurate part referencing for maintenance, repair, and restoration. Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution, Zoomable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable Text Accessibility Accessibility: Printable, Instant Download Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement: 650cc Cooling System: Liquid-cooled Performance Horsepower: Estimated 50 HP (approximate, varies by specific tuning and dyno) Torque: Estimated 40-45 lb-ft (approximate) Fuel System Fuel Induction: Carbureted (likely twin Mikuni or Keihin carburetors) Fuel Type: Unleaded gasoline Ignition Ignition System: Magneto ignition Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Transmission Gears: High, Low, Neutral, Reverse, Park Features Drive Modes: 2WD/4WD selector, Front Differential Lock (FIS) Drive Train Final Drive: Shaft drive (front and rear) Dimensions Exterior Length: Approx. 80-83 inches Width: Approx. 46-48 inches Height: Approx. 48-50 inches Weights Dry Weight: Approx. 570-600 lbs Towing Capacity: Typically rated around 1000 lbs Cargo Capacity Rear Rack: Approx. 100-150 lbs Wheels Tires Front Tire Size: e.g., AT25x8-12 Rear Tire Size: e.g., AT25x10-12 Wheel Bolt Pattern: 4x110mm (common for Arctic Cat ATVs of this era) Safety Features Passive Features Passive Features: Handguards, comfortable seating position, secure footwells, sturdy frame construction. Active Features Active Features: Front and rear hydraulic disc brakes, parking brake system, engine braking via CVT. Ratings Ratings: N/A (ATVs typically do not have NHTSA or IIHS crash ratings) Technology Features Infotainment Infotainment: Basic functionality; primarily focused on essential vehicle operation rather than advanced infotainment. Features would include analog speedometer, odometer, trip meter, and indicator lights. Driver Assistance Driver Assistance: Limited to mechanical systems; no electronic driver assistance features like ABS or traction control typical on modern ATVs. Connectivity Connectivity: No electronic connectivity features. Maintenance Service Intervals Service Intervals: Typical intervals include: Engine oil and filter change every 100 hours or annually. Air filter cleaning/replacement every 50 hours. Spark plug replacement every 100 hours. CVT belt inspection every 50 hours. Gearcase oil change every 100 hours. Valve clearance check/adjustment every 200 hours. Specific intervals would be detailed in a comprehensive service manual. Fluid Specifications Engine Oil: Typically SAE 10W-40 motorcycle or ATV specific oil (check manual for exact API rating, e.g., API SG or higher, JASO MA certified for wet clutch compatibility). Coolant: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Specific coolant type recommended in the service manual. Gearcase Oil: Typically a heavy-duty gear oil, e.g., SAE 80W-90 GL-4 or GL-5 (check manual for specific recommendations). Brake Fluid: DOT 3 or...
The 2005 Arctic Cat 650 V-Twin 4x4 FIS represented a significant offering in the high-performance utility ATV segment, known for its powerful V-twin engine and robust four-wheel-drive capabilities.
Competitive Analysis
Competitive Analysis:
Competed against other major utility ATV manufacturers like Polaris (Sportsman series), Can-Am (Outlander series), and Yamaha (Grizzly series), often differentiating on engine power, suspension travel, and feature sets.
Key Features
Key Features:
650cc V-twin engine, True On-Demand 4x4 with Front Differential Lock (FIS - Front Independent Suspension), Automatic CVT transmission, independent front and rear suspension, extensive component coverage for parts identification.
Manual Details
Coverage
Coverage Areas:
Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness
Page Count
Page Count:
N/A (PDF Download)
Manual Type
Manual Type:
Factory Full Parts Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical (including cylinder head, piston, crankshaft, cam chain, timing), Fuel System (including throttle body, air intake), Ignition System (magneto), Cooling System (water pump, radiator), Lubrication System (oil filter/pump), Electrical System (battery, starter motor, wiring harness), Drivetrain (front drive gearcase, transmission, secondary drive/transmission), Suspension (front and rear), Brakes (front and rear, parking), Steering, Chassis and Frame, Bodywork (hood, dash, canopy, cargo box, seat), Exhaust System, Wheels and Tires, Accessories (cargo box, tailgate, canopy).
Procedures Included
Procedures Included:
Disassembly and Assembly of all listed components. Identification of all OEM (Original Equipment Manufacturer) parts with corresponding part numbers. Overhaul procedures for major mechanical assemblies. Exploded views for visual identification and assembly guidance.
Technical Depth
Technical Depth:
Comprehensive OEM parts identification, listing, and exploded views. Detailed breakdown of all major assemblies for parts replacement and reconstruction. Focus on accurate part referencing for maintenance, repair, and restoration.
Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution, Zoomable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Searchable Text
Accessibility
Accessibility:
Printable, Instant Download
Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke
Displacement:
650cc
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 50 HP (approximate, varies by specific tuning and dyno)
Torque:
Estimated 40-45 lb-ft (approximate)
Fuel System
Fuel Induction:
Carbureted (likely twin Mikuni or Keihin carburetors)
Front and rear hydraulic disc brakes, parking brake system, engine braking via CVT.
Ratings
Ratings:
N/A (ATVs typically do not have NHTSA or IIHS crash ratings)
Technology Features
Infotainment
Infotainment:
Basic functionality; primarily focused on essential vehicle operation rather than advanced infotainment. Features would include analog speedometer, odometer, trip meter, and indicator lights.
Driver Assistance
Driver Assistance:
Limited to mechanical systems; no electronic driver assistance features like ABS or traction control typical on modern ATVs.
Connectivity
Connectivity:
No electronic connectivity features.
Maintenance
Service Intervals
Service Intervals:
Typical intervals include: Engine oil and filter change every 100 hours or annually. Air filter cleaning/replacement every 50 hours. Spark plug replacement every 100 hours. CVT belt inspection every 50 hours. Gearcase oil change every 100 hours. Valve clearance check/adjustment every 200 hours. Specific intervals would be detailed in a comprehensive service manual.
Fluid Specifications
Engine Oil:
Typically SAE 10W-40 motorcycle or ATV specific oil (check manual for exact API rating, e.g., API SG or higher, JASO MA certified for wet clutch compatibility).
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Specific coolant type recommended in the service manual.
Gearcase Oil:
Typically a heavy-duty gear oil, e.g., SAE 80W-90 GL-4 or GL-5 (check manual for specific recommendations).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (check manual).
Known Issues
Common Issues:
Potential issues on older ATVs include carburetor tuning difficulties, CVT belt wear, electrical connection corrosion, and wear on suspension bushings and tie rod ends. Proper maintenance is key to longevity.
Parts Identification
Parts Identification:
This parts manual is essential for sourcing correct OEM replacement parts. Key part numbers for common wear items like spark plugs (e.g., NGK CR7E or similar), oil filters (e.g., Arctic Cat proprietary numbers), and air filters are critical for proper maintenance.
Vehicle History
Brand Heritage
Brand Heritage:
Arctic Cat has a long history in powersports, initially known for snowmobiles and later expanding into ATVs and UTVs. They are recognized for innovation and performance-oriented vehicles.
Model Evolution
Model Evolution:
The 650 V-Twin was a flagship model for Arctic Cat, evolving from earlier ATV platforms and incorporating the powerful V-twin engine, which became a popular choice for riders seeking more torque and power.
Production
Production Years:
The 650 V-Twin platform was produced for several years, with the 2005 model being a key iteration.
Awards & Recognition
Recognitions
Recognitions:
Arctic Cat ATVs of this era often received positive reviews from outdoor and powersports publications for their power and capability. Specific awards for the '05 650 V-Twin would be specific to the publication and time of review.
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