🏷️ Basic Information Identification Make: Ford Model: F-350 Super Duty Year: 2005 Codes Chassis Code: GMT800 (for comparison, not Ford specific for this generation) Engine Codes: 7.3L V8 Power Stroke Diesel (IDIT), 6.0L V8 Power Stroke Diesel, 5.4L V8 Triton, 6.8L V10 Triton Generation Super Duty Generation: Second Generation (2005-2007) 👋 Introduction Market Position Vehicle Segment: Heavy-Duty Pickup Truck (Class 2b/3) Target Audience: Commercial users, fleet owners, towing enthusiasts, heavy-duty work applications Competitive Analysis Key Competitors: Chevrolet Silverado HD, GMC Sierra HD, Ram Heavy Duty Value Proposition: Renowned for its robust build, powerful diesel engine options, and towing/hauling capabilities Key Features Durability: Built on a ladder frame chassis designed for heavy-duty use Powertrain Options: Strong emphasis on V8 gasoline and turbodiesel engines Towing Capacity: Segment-leading towing and payload capacities 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Manual Language: English Format: PDF File Size: Approximately 100 MB Manual Intended User: DIY Enthusiasts, Dealerships, Auto Shops 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, lubrication, cooling, fuel, ignition, emission controls, turbocharging (for diesel variants) Engine Performance: Troubleshooting, diagnostics, performance tuning (basic) Transmission Manual: Manual transmission (e.g., Getrag G56) service, repair, and overhaul Transmission Automatic: Automatic transmission (e.g., TorqShift 5R110W) service, repair, and overhaul Drivetrain: Driveshafts, U-joints, differentials, axle shafts, hub assemblies Suspension: Front and rear suspension components, springs, shock absorbers, steering linkage Brakes: Front and rear brake systems (disc/drum), ABS, parking brake Electrical System: Battery, charging system, starting system, lighting, accessories, instrument cluster Electronic Controls: PCM/ECM, body control module (BCM), diagnostic trouble codes (DTCs), OBD-II diagnostics Air Conditioning: HVAC system diagnosis and repair, refrigerant handling, component replacement Safety Systems: Airbag system diagnosis and repair, seatbelt systems Bodywork: Body panel removal and installation, interior trim, exterior trim, glass replacement Chassis And Frame: Frame inspection and repair, mounting points Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan Procedures Included Maintenance Procedures: Routine maintenance, scheduled servicing, fluid changes, filter replacements Diagnostic Procedures: Troubleshooting guides for common and uncommon faults, diagnostic code interpretation Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation (minor and major) Rebuild Procedures: Complete engine and transmission rebuild instructions Electrical Troubleshooting: Wiring schematics, circuit diagrams, pinpoint tests for electrical faults Torque Specifications: Precise torque values for all critical fasteners Alignment Specifications: Wheel alignment parameters Wheel Balance And Tire: Tire and wheel service procedures Technical Depth Diagnostic Tools: Information on utilizing diagnostic scan tools (e.g., Ford IDS) and interpreting data Special Tools: Identification of necessary special tools for specific procedures Illustrations And Diagrams: Detailed illustrations, exploded views, and wiring diagrams Troubleshooting Charts: Systematic approaches to diagnosing problems Rebuild Information: Comprehensive guides for rebuilding major components like transmissions and engines 📊 Manual Specifications File Format Digital Format: PDF Searchability: Searchable text with bookmarks Software Requirement: None (viewable with standard PDF reader) Print Capability: Printable (depending on user's PDF reader capabilities) Print Quality Image Resolution: High resolution for clarity of diagrams and illustrations Text Clarity: Sharp and readable text for easy comprehension Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Gasoline Engine 1: 5.4L Triton V8 (3-valve) Gasoline Engine 1 Power: Approx. 300 hp @ 4500 rpm Gasoline Engine 1 Torque: Approx. 365 lb-ft @ 3000 rpm Gasoline Engine 2: 6.8L Triton V10 (3-valve) Gasoline Engine 2 Power: Approx. 310 hp @ 4250 rpm Gasoline Engine 2 Torque: Approx. 425 lb-ft @ 3250 rpm Diesel Engine 1: 6.0L Power Stroke V8 Turbodiesel (Navistar VT365) Diesel Engine 1 Power: Approx. 325 hp @ 3300 rpm Diesel Engine 1 Torque: Approx. 560 lb-ft @ 2000 rpm Diesel Engine 2: 7.3L Power Stroke V8 Turbodiesel (IDIT - International Diesel Indirect Injection, often found in earlier models but could be present in some early 2005 production runs as a carryover) Diesel Engine 2 Power: Approx. 250 hp @ 2600 rpm (earlier versions) Diesel Engine 2 Torque: Approx. 505 lb-ft @ 1600 rpm (earlier versions) Fuel System Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Diesel Fuel Delivery: High-Pressure Common Rail (HPCR) for 6.0L Power Stroke, IDI for 7.3L 🔧 Transmission Standard Manual Transmission: 5-speed manual (e.g., Getrag G56) Optional Automatic Transmission: 5-speed TorqShift automatic (5R110W) Features Transfer Case: Manual or Electronic Shift-On-The-Fly (ESOF) 4WD systems 📐 Dimensions Exterior Wheelbase Options: 137.0 in (Reg Cab), 156.2 in (SC/CC), 172.4 in (SC/CC Long Bed), 192.4 in (CC Long Bed Crew Cab) Overall Length Range: Approx. 237 in to 277 in Overall Width: Approx. 79.9 in Overall Height Range: Approx. 76.7 in to 78.8 in Weights Curb Weight Range: Approx. 6,000 - 7,500 lbs (depending on configuration) Gvwr Range: 10,000 lbs to 13,000 lbs (depending on configuration) Payload Capacity Range: Approx. 3,000 - 5,000 lbs+ Towing Capacity Range: Up...