🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo VI) Year: 2005 Generation Chassis Code: CP9A (for GSR/RS variants) Codes Engine Code Primary: 4G63T 👋 Introduction Market Position Positioning: Performance rally homologation special, iconic JDM sports sedan Competitive Analysis Competitors Era: Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth Key Features Performance Focus: Enthusiast-focused, motorsport-derived technology and capabilities Diy Enablement: Empowers owners for detailed DIY repairs and maintenance, saving dealership costs 📋 Manual Details Coverage Areas Primary Regions Covered: Global (specific to Japanese Domestic Market and export variants) Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 4G63T DOHC Turbocharged (2.0L) including timing belt, turbocharger, intercooler, fuel injection, ignition, emissions control, cooling, lubrication Transmission: F5M33 (5-speed manual), optional G4A41 (4-speed automatic - less common on Evo VI, primarily on standard Lancer models) Drivetrain: All-Wheel Drive (AYC - Active Yaw Control, ACD - Active Center Differential), driveline components (propshaft, transfer case, differentials) Suspension: Front MacPherson struts, Rear multi-link independent, adjustable suspension components, bushings Brakes: Front Brembo 4-piston calipers with ventilated discs, Rear Brembo 2-piston calipers with ventilated discs, ABS system Steering: Hydraulic power steering system Electrical: Complete wiring diagrams, component locations, starter, alternator, battery, lighting, instrumentation, ECUs (Engine Control Unit, AYC/ACD Control Unit) Bodywork: Exterior panel removal/installation, interior trim, glass, bumpers, aerodynamic components Climate Control: Air conditioning system diagnosis and repair Safety Systems: Airbag system diagnosis and repair Procedures Included Maintenance: Routine maintenance, fluid changes (oil, coolant, brake, transmission, differential), filter replacements, spark plug service, belt inspection/replacement Troubleshooting: Diagnostic codes, symptom-based troubleshooting for all systems Repair: Engine rebuilds, transmission overhaul, turbocharger replacement, AYC/ACD system repair, brake caliper rebuild, suspension component replacement Diagnostics: OBD-II (On-Board Diagnostics) code reader usage, ECU diagnosis, sensor testing Wiring: Detailed wiring schematics and electrical diagrams for all circuits Technical Depth Depth: Comprehensive from basic fluid services to full engine and transmission overhauls, including AYC/ACD system calibration and diagnostics 📊 Manual Specifications File Format File Type: Single PDF file Searchability: Searchable content via keywords Navigation: Bookmarked for easy navigation Print Quality Image Quality: High-resolution, clear illustrations and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged with intercooler Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 280 PS (276 bhp) at 6500 rpm (JDM spec, actual output often higher) Torque Nm: 373 Nm (275 lb-ft) at 3000 rpm (JDM spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Twin-Scroll Turbocharger Fuel Type: Premium Unleaded Gasoline (95 RON or higher recommended) Cooling System Coolant Spec: Mitsubishi Super Long Life Coolant (SLLC) or equivalent (50/50 mix with distilled water) Lubrication System Oil Capacity Liters: 4.5 Liters (4.8 US Quarts) with filter change Oil Spec: API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (viscosity depending on climate) Timing System Timing Belt Replacement Interval: 96,000 km (60,000 miles) or 5 years 🔧 Transmission Standard Type: 5-speed Manual Transmission (F5M33) Optional Type: 4-speed Automatic (G4A41) - less common for performance variants Features AWD System Integration: Integrated with ACD (Active Center Differential) and AYC (Active Yaw Control) Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4 SAE 75W-90 gear oil Fluid Capacity Manual Transmission Capacity Liters: 2.4 Liters (2.5 US Quarts) 📐 Dimensions Exterior Length Mm: 4350 mm (171.3 in) Width Mm: 1770 mm (69.7 in) Height Mm: 1405 mm (55.3 in) Wheelbase Mm: 2600 mm (102.4 in) Weights Curb Weight Kg: Approx. 1360-1420 kg (2998-3131 lbs) depending on trim Wheels Tires Wheel Size: 17 x 7.5 inches (Enkei forged alloy) Tire Size Standard: 215/40R17 Bolt Pattern: 5 x 114.3 mm 🛡️ Safety Features Ratings NHTSA Ratings: Not specifically rated for 2005 model year in many regions due to homologation focus; early models had limited testing. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Limited Slip Differentials (Front/Rear), Active Center Differential (ACD), Active Yaw Control (AYC) Passive Features Airbags: Driver and passenger front airbags Body Structure: Reinforced chassis and safety cell for rally homologation requirements 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with upgraded speaker options. Instrumentation: Performance-oriented analog gauges, including boost gauge. Driver Assistance Driving Modes: ACD system offers different tarmac/gravel/snow modes selected by the driver. Connectivity Connectivity Features: Basic (no Bluetooth or advanced connectivity) 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 km (4,500 miles) or 6 months, whichever comes first. More frequent recommended for spirited driving. Air Filter Replacement: Every 24,000 km (15,000 miles) or 12 months. Cabin Air Filter Replacement: Every 24,000 km (15,000 miles) or 12 months (if equipped). Fuel Filter Replacement: Every 48,000 km (30,000 miles) Spark Plug Replacement: NGK Platinum or Iridium type: Every 96,000 km (60,000 miles) Fluid Specifications...