🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Year: 2005 Generation Generation Code: CU_W Codes Body Style: Compact Crossover SUV 👋 Introduction Market Position Segment: Compact Crossover SUV Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape Key Features Selling Points: Practicality, AWD capability (optional), comfortable ride, good value for money Manual Value Proposition Benefit To Owner: Empowers owners with the knowledge to perform comprehensive maintenance and repairs, saving on labor costs and ensuring longevity. 📋 Manual Details Coverage Areas Coverage Scope: All Workshop Repair Procedures, Electrical Diagrams, Service Procedures, Fluid Capacities Page Count Estimated Page Count: Extensive (detailed information suggests several hundred pages, typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine (rebuilding, cylinder head, valve, cylinder, piston, crankcase, crankshaft), Fuel System, Clutch, Transmission (Sub-transmission, Crankshaft/Primary shaft) Chassis And Suspension: Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake System Electrical And Electronic: Battery/Charging System, Ignition System, Electric Starter, Switches, Electrical Diagrams General Maintenance: General Information, Lubrication, Inspection and Adjustment Procedures Included Repair Procedures: Step-by-step repair instructions for all major component overhauls and replacements, re-wiring Diagnostic Procedures: Troubleshooting guides and common issues Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilding) 📊 Manual Specifications File Format Compatibility: PC/MAC Compatible Features: Zoom In/Out Capability Delivery Delivery Method: Instant Download via Email Link Print Quality Print Option: Printable Pages or Entire Manual Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (Commonly used in this generation Outlander) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.4 Liters (2378 cc) Bore X Stroke: 86.5 mm x 100.0 mm (Approximate for 4G63) Compression Ratio: 9.5:1 (Typical for 4G63 Naturally Aspirated) Performance Horsepower: 160 hp @ 5500 rpm (Approximate for 4G63) Torque: 162 lb-ft @ 4000 rpm (Approximate for 4G63) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating: 87 Minimum) Cooling System Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent, typically an OAT-based, ethylene glycol formula) Lubrication Oil Type: SAE 5W-30 API Service SM or higher Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter change 🔧 Transmission Standard Type: 4-Speed Automatic Transaxle (with INVECS-II) Optional Type: 5-Speed Manual Transaxle Features Drivetrain: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD - Active Front Differential with electronically controlled clutch pack) Fluid Specifications Automatic Transmission Fluid: DIA QUEEN ATF-J2 (or equivalent DEXRON III/MERCON compatible fluid) Manual Transmission Fluid: SAE 75W-90 GL-4 API 📐 Dimensions Exterior Length: 4535 mm (178.5 in) Width: 1770 mm (69.7 in) Height: 1640 mm (64.6 in) without roof rails Wheelbase: 2625 mm (103.3 in) Front Track: 1500 mm (59.1 in) Rear Track: 1500 mm (59.1 in) Weights Curb Weight: 1530 kg (3373 lbs) for AWD Automatic (Approximate) Gross Vehicle Weight Rating: 2100 kg (4630 lbs) (Approximate) Towing Capacity: 1500 lbs (680 kg) (Check local regulations and specific model) Cargo Cargo Volume: 850 Liters (30 cu ft) with rear seats up (Approximate) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 5 Stars (Passenger) (2005 Model Year Data) IIHS Side Impact: Good (2005 Model Year Data) IIHS Rear Impact: Acceptable (2005 Model Year Data) Active Features ABS: Standard (4-wheel ABS with EBD) Traction Control: Available (TCL) Stability Control: Not commonly available on base models for this year Passive Features Airbags: Frontal airbags for driver and passenger, available front side-impact airbags Seatbelts: 3-point front and rear seatbelts, pretensioners with force limiters for front seats 💡 Technology Features Infotainment Audio System: AM/FM/CD player with 6 speakers (standard); optional Rockford Fosgate premium audio system Climate Control: Manual or automatic climate control (depending on trim level) Driver Assistance Cruise Control: Standard on most trims Keyless Entry: Available Connectivity Auxiliary Input: Not typically available on base models; aftermarket solutions may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first), using the specified oil type. Air Filter Replacement: Every 15,000 miles or 12 months. Cabin Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 60,000 miles (Iridium type recommended for longevity). Timing Belt Replacement: Not applicable, the 4G63 engine typically uses a timing chain which is designed for the life of the engine and requires no regular replacement unless issues arise. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: Dexron III/MERCON compatible fluid Coolant Capacity: 7.0 Liters (7.4 US Quarts) (Approximate) Known Issues Engine: Oil consumption can be an issue in higher mileage examples; check for proper PCV system function. The 4G63 is generally robust. Transmission: Occasional reports of rough shifting or transmission fluid leaks. Regular fluid changes are crucial. Suspension: Worn control arm bushings and sway bar links can lead to clunks and...