🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Year: 2005 onwards Codes Engine Code: Rotax 990 V-Twin 👋 Introduction Market Position Positioning: Performance sport-naked motorcycle catering to experienced riders seeking visceral performance and handling. Competitive Analysis Competitors: Ducati Monster Series, Triumph Speed Triple, Yamaha MT-09 (later generations), KTM Super Duke R. Key Features Engine Architecture: V-Twin, liquid-cooled, DOHC, 4 valves per cylinder. Chassis Design: Aluminum twin-spar frame, advanced suspension components (e.g., fully adjustable Öhlins or Showa components on some variants). Handling: Renowned for sharp and precise handling, agility, and feedback. Braking: High-performance braking systems, often featuring radial-mount calipers and large diameter discs. 📋 Manual Details Coverage Areas Primary Focus: Workshop Repair and Service Geographic Scope: Global (assumed, given technical detail) Page Count Estimated Page Count: Extensive (based on 'full professional quality in depth') Manual Type Type: Complete Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, lubrication, cooling system Transmission: Gearbox assembly, clutch, shift mechanism, lubrication Electrical System: Wiring diagrams, ignition system, charging system, lighting, instrumentation, ECU diagnostics Chassis: Frame, suspension (front and rear), steering, wheels, tires Brakes: Brake system hydraulics, calipers, discs, pads, bleeding procedures Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank Exhaust System: Exhaust manifold, catalytic converter (if applicable), mufflers Bodywork: Fairings, body panels, seat, fuel tank installation/removal Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, chain adjustment, brake fluid flush Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Repair: Detailed instructions for component replacement and repair Rebuilds: Comprehensive engine and transmission rebuild procedures Adjustments: Valve clearance adjustments, throttle cable adjustments, idle speed settings Technical Depth Depth: Professional Level (covering all aspects from routine maintenance to complete engine overhauls) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF Print Quality Printability: Printable for offline use Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 990cc, Liquid-cooled, Four-stroke, V-Twin, DOHC, 4 valves per cylinder Bore X Stroke: 97 x 67.5 mm (approximate, check specific variant) Compression Ratio: 11.4:1 (approximate) Performance Horsepower: Approx. 125-130 HP (at crankshaft, depending on variant and tuning) Torque: Approx. 95-100 Nm (at crankshaft, depending on variant and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies (e.g., Weber or Marelli system) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type: High-performance motorcycle-specific synthetic oil (e.g., Motul 5100 15W-50 or equivalent) Oil Capacity: Approx. 3.0 - 3.5 liters (check specific model variant and filter) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Optional Optional Features: N/A (typically a single transmission configuration for this model generation) Features Clutch Type: Wet, multi-plate clutch, hydraulic actuation Final Drive: Chain drive Gear Ratios: Specific ratios will be detailed in the manual, crucial for performance tuning. Transmission Oil Type: Hypoid gear oil, SAE 80W-90 (check manual for specific API GL-5 rating) 📐 Dimensions Exterior Wheelbase: Approx. 1415 mm (55.7 inches) Weights Dry Weight: Approx. 185 kg (408 lbs) Wet Weight: Approx. 205 kg (452 lbs) with all fluids 🛡️ Safety Features Ratings Safety Standards: Meets all relevant European (Euro) and North American safety standards for motorcycles of its era. No formal crash ratings like cars. Active Features Braking System: Dual 320mm front discs with radial-mount calipers, 220mm rear disc with single-piston caliper. ABS was not standard on most 2005 models. Passive Features Frame Construction: Robust aluminum twin-spar frame designed for stability and rigidity. 💡 Technology Features Infotainment Dashboard: Digital and analog instrumentation providing speed, RPM, fuel level, temperature, and warning lights. Driver Assistance ABS: ABS typically optional or not present on 2005 models; manual will detail its presence and function if equipped. Connectivity Connectivity Features: N/A (Motorcycle technology of this era was primarily mechanical and electrical). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,000 km (3,000 - 4,500 miles) or annually, whichever comes first. Valve Clearance Check: Every 10,000 - 15,000 km (6,000 - 9,000 miles). Chain Maintenance: Lubricate and adjust chain every 800 - 1,000 km (500 - 600 miles) and clean regularly. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Specific Aprilia coolant recommended. Brake Fluid: DOT 4 or DOT 5.1 synthetic brake fluid. Known Issues Electrical Connectors: Corrosion or looseness in electrical connectors can lead to intermittent issues. Regulator Rectifier: Some models experienced early failures of the regulator/rectifier, leading to charging system problems. Vibration: V-Twins are known for vibration; proper engine mounting and balance are key. Fuel Pump: Occasional fuel pump issues may arise with age and mileage. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing and performance-oriented road bikes. Model Evolution Evolution Context: The Tuono 1000 is...