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PEUGEOT 107 1.0I MMT 2005 Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Peugeot Model: 107 Year: 2005 Engine Variant: 1.0i MMT Codes Engine Code: 1KR-FE (Toyota Aygo/Citroën C1 sharing) Generation Generation: First Generation (2005–2014) 👋 Introduction Market Position Market Position: The Peugeot 107, launched in 2005, was positioned as an affordable, compact city car. It was part of a collaboration with Toyota and PSA Peugeot Citroën, sharing its platform and powertrain with the Toyota Aygo and Citroën C1. This manual caters to the entry-level segment, emphasizing economy and urban maneuverability. Market Segment: A-Segment (City Car) Competitive Analysis Competitive Analysis: Competed directly with other small city cars like the Fiat 500, Ford Ka, Volkswagen Fox, and its siblings the Toyota Aygo and Citroën C1. Its key selling points were its compact size, fuel efficiency, and low running costs. Key Features Key Features: Compact dimensions for urban driving, fuel-efficient 1.0L engine, innovative MMT automated manual transmission offering automatic convenience with manual economy, low emissions, and accessible pricing. Key Features Manual: Step-by-step repair instructions, clear diagrams, maintenance schedules, troubleshooting guides, and comprehensive technical data essential for accurate repair and maintenance. 📋 Manual Details Coverage Areas Coverage Areas: Complete Vehicle Service & Repair Page Count Page Count: N/A (Digital Download, typically comprehensive) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Compatible Operating Systems: All Versions of Windows & Mac Requirements Required Software: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, Engine control system (ECU), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, MMT (Multi-Mode Manual Transmission), Clutch, Driveshafts, Suspension (front and rear), Steering system, Braking system (front and rear), ABS, Body electrical systems, Lighting, HVAC (Heating, Ventilation, and Air Conditioning), Interior trim, Exterior body panels, Chassis components, Diagnostic trouble codes (DTCs) and troubleshooting. Body And Chassis: Body panel removal/installation, door mechanisms, tailgate, bumper systems, chassis lubrication, frame alignment (if applicable). Electrical System: Battery, alternator, starter motor, fuses, relays, lighting circuits, interior lighting, horn, wipers, power windows (if equipped), instrument cluster, diagnostic port (OBD-II). Interior Components: Seats, dashboard, door panels, headliner, carpets, interior trim pieces. Exterior Body: Fender, hood, doors, trunk lid, bumpers, mirrors, glass replacement, seals. Procedures Included Procedures Included: Routine maintenance, Scheduled maintenance, Diagnostics, Troubleshooting, Component removal and installation, Overhaul procedures, Repair procedures, Wiring diagrams, Component testing, Fluid changes and specifications, Torque specifications, Emission control systems. Diagnostic Trouble Codes: P-codes, B-codes, C-codes, U-codes, with descriptions and troubleshooting flowcharts. Torque Specifications: Detailed torque values for all critical fasteners across various systems (engine, transmission, suspension, wheels, brakes). Refrigerant Handling: Information on HVAC system refrigerant type and handling procedures (e.g., R134a). Timing Belt Replacement: Details on timing belt inspection and replacement intervals and procedures (Note: 1KR-FE uses a timing chain, so this would be inspection for stretch/noise). Technical Depth Technical Depth: Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers from basic fluid changes to detailed engine and transmission rebuilds. Repair Levels: Covers everything from basic fluid level checks and tire pressure adjustments to internal engine component replacement, transmission overhaul, and electrical system diagnostics. 📊 Manual Specifications File Format File Format: PDF Zoom Capability: YES Searchable Text: YES (Typical for well-formatted PDFs) Print Quality Print Quality: Full Printable, High-Resolution Diagrams Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Primary Engine: 1.0L 3-cylinder VVT-i (1KR-FE) Performance Horsepower: 68 hp (50 kW) @ 6000 rpm Torque: 93 Nm (69 lb-ft) @ 3600 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI), Sequential Multi-Point Injection Engine Type Engine Type: Naturally Aspirated, Inline 3-Cylinder, DOHC, 12 Valves Cylinder Head Design: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Bore Stroke Bore Stroke: 71 mm x 83 mm Compression Ratio Compression Ratio: 10.5:1 Emission Control Emission Control: Catalytic Converter, EGR (Exhaust Gas Recirculation) system may be present depending on market. 🔧 Transmission Standard Standard Transmission: 5-Speed MMT (Multi-Mode Manual Transmission) - Automated Manual Transmission Optional Optional Transmission: 5-Speed Manual Transmission (MT) Features Mmt Features: Allows selection between fully automatic mode and manual sequential shifting via gear lever or steering wheel paddles (depending on trim level). Clutch Clutch Type: Single Dry Plate Clutch (Actuated by MMT actuator system) Gear Ratios Gear Ratios: Refer to manual for specific ratios per gear Transmission Fluid Transmission Fluid Type: Refer to manual for specific MMT fluid (often a specialized ATF or manual transmission fluid) 📐 Dimensions Exterior Length: 3430 mm (135.0 in) Width: 1630 mm (64.2 in) Height: 1470 mm (57.9 in) Wheelbase: 2340 mm (92.1 in) Weights Curb Weight: Approx. 790 kg (1742 lbs) for MMT version Gross Vehicle Weight Rating: Refer to vehicle identification plate or manual for GVWR. Cargo Cargo Volume: Approx. 139 Liters (4.9 cu ft) with rear seats up, expandable 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for initial...
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SKU: 213951
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PEUGEOT 107 1.0I MMT 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
107
Year:
2005
Engine Variant:
1.0i MMT
Codes
Engine Code:
1KR-FE (Toyota Aygo/Citroën C1 sharing)
Generation
Generation:
First Generation (2005–2014)
👋 Introduction
Market Position
Market Position:
The Peugeot 107, launched in 2005, was positioned as an affordable, compact city car. It was part of a collaboration with Toyota and PSA Peugeot Citroën, sharing its platform and powertrain with the Toyota Aygo and Citroën C1. This manual caters to the entry-level segment, emphasizing economy and urban maneuverability.
Market Segment:
A-Segment (City Car)
Competitive Analysis
Competitive Analysis:
Competed directly with other small city cars like the Fiat 500, Ford Ka, Volkswagen Fox, and its siblings the Toyota Aygo and Citroën C1. Its key selling points were its compact size, fuel efficiency, and low running costs.
Key Features
Key Features:
Compact dimensions for urban driving, fuel-efficient 1.0L engine, innovative MMT automated manual transmission offering automatic convenience with manual economy, low emissions, and accessible pricing.
Key Features Manual:
Step-by-step repair instructions, clear diagrams, maintenance schedules, troubleshooting guides, and comprehensive technical data essential for accurate repair and maintenance.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete Vehicle Service & Repair
Page Count
Page Count:
N/A (Digital Download, typically comprehensive)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Compatible Operating Systems:
All Versions of Windows & Mac
Requirements
Required Software:
Adobe PDF Reader & WinZip
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, Engine control system (ECU), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, MMT (Multi-Mode Manual Transmission), Clutch, Driveshafts, Suspension (front and rear), Steering system, Braking system (front and rear), ABS, Body electrical systems, Lighting, HVAC (Heating, Ventilation, and Air Conditioning), Interior trim, Exterior body panels, Chassis components, Diagnostic trouble codes (DTCs) and troubleshooting.
Body And Chassis:
Body panel removal/installation, door mechanisms, tailgate, bumper systems, chassis lubrication, frame alignment (if applicable).
Electrical System:
Battery, alternator, starter motor, fuses, relays, lighting circuits, interior lighting, horn, wipers, power windows (if equipped), instrument cluster, diagnostic port (OBD-II).
Interior Components:
Seats, dashboard, door panels, headliner, carpets, interior trim pieces.
Exterior Body:
Fender, hood, doors, trunk lid, bumpers, mirrors, glass replacement, seals.
Procedures Included
Procedures Included:
Routine maintenance, Scheduled maintenance, Diagnostics, Troubleshooting, Component removal and installation, Overhaul procedures, Repair procedures, Wiring diagrams, Component testing, Fluid changes and specifications, Torque specifications, Emission control systems.
Diagnostic Trouble Codes:
P-codes, B-codes, C-codes, U-codes, with descriptions and troubleshooting flowcharts.
Torque Specifications:
Detailed torque values for all critical fasteners across various systems (engine, transmission, suspension, wheels, brakes).
Refrigerant Handling:
Information on HVAC system refrigerant type and handling procedures (e.g., R134a).
Timing Belt Replacement:
Details on timing belt inspection and replacement intervals and procedures (Note: 1KR-FE uses a timing chain, so this would be inspection for stretch/noise).
Technical Depth
Technical Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers from basic fluid changes to detailed engine and transmission rebuilds.
Repair Levels:
Covers everything from basic fluid level checks and tire pressure adjustments to internal engine component replacement, transmission overhaul, and electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Zoom Capability:
YES
Searchable Text:
YES (Typical for well-formatted PDFs)
Print Quality
Print Quality:
Full Printable, High-Resolution Diagrams
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.0L 3-cylinder VVT-i (1KR-FE)
Performance
Horsepower:
68 hp (50 kW) @ 6000 rpm
Torque:
93 Nm (69 lb-ft) @ 3600 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI), Sequential Multi-Point Injection
Engine Type
Engine Type:
Naturally Aspirated, Inline 3-Cylinder, DOHC, 12 Valves
Cylinder Head Design:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Bore Stroke
Bore Stroke:
71 mm x 83 mm
Compression Ratio
Compression Ratio:
10.5:1
Emission Control
Emission Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation) system may be present depending on market.
🔧 Transmission
Standard
Standard Transmission:
5-Speed MMT (Multi-Mode Manual Transmission) - Automated Manual Transmission
Optional
Optional Transmission:
5-Speed Manual Transmission (MT)
Features
Mmt Features:
Allows selection between fully automatic mode and manual sequential shifting via gear lever or steering wheel paddles (depending on trim level).
Clutch
Clutch Type:
Single Dry Plate Clutch (Actuated by MMT actuator system)
Gear Ratios
Gear Ratios:
Refer to manual for specific ratios per gear
Transmission Fluid
Transmission Fluid Type:
Refer to manual for specific MMT fluid (often a specialized ATF or manual transmission fluid)
📐 Dimensions
Exterior
Length:
3430 mm (135.0 in)
Width:
1630 mm (64.2 in)
Height:
1470 mm (57.9 in)
Wheelbase:
2340 mm (92.1 in)
Weights
Curb Weight:
Approx. 790 kg (1742 lbs) for MMT version
Gross Vehicle Weight Rating:
Refer to vehicle identification plate or manual for GVWR.
Cargo
Cargo Volume:
Approx. 139 Liters (4.9 cu ft) with rear seats up, expandable
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for initial models, may vary slightly for later revisions)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Assist (BA), Optional Traction Control System (TCS) on some models.
Passive Features
Passive Safety Features:
Multiple Airbags (driver, passenger, side), ISOFIX child seat anchor points, Three-point seatbelts, Pretensioners, Force limiters.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/CD player, often with optional MP3 playback. Limited connectivity features for its era.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on ABS and EBD. Some models may have parking sensors.
Driver Assistance Features List:
ABS, EBD, Brake Assist, Optional TCS.
Connectivity
Connectivity Options:
Auxiliary input for external audio devices (on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first. Check manual for exact intervals and conditions.
Spark Plug Replacement:
Refer to manual, generally around 60,000 km (37,000 miles) for iridium-tipped plugs.
Transmission Fluid Change:
Refer to manual, MMT fluid often specified for life but replacement recommended periodically, especially under heavy use. Check for leaks and wear.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API/ACEA specifications. Commonly 0W-20 or 5W-30 synthetic oil.
Engine Oil Capacity:
Approx. 3.4 Liters (3.6 US Quarts) with filter change
Coolant Type:
Ethylene Glycol based coolant, Pink or Orange, Toyota SLLC (Super Long Life Coolant) type recommended.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Typically uses automatic transmission fluid (ATF) or specific power steering fluid depending on the system. Refer to manual.
Clutch Fluid:
If applicable to the MMT actuation, typically shared with brake fluid (DOT 3/4). Confirm with manual.
Known Issues
Known Issues:
Clutch actuator issues in MMT system leading to harsh shifts or failure, water pump leaks, rear wheel bearing noise, occasional starter motor issues, rear brake cylinder problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Peugeot, a historic French automotive manufacturer, is known for its diverse range of vehicles from small city cars to performance models and commercial vans. The 107 represents Peugeot's commitment to the microcar segment.
Model Evolution
Model Evolution:
The Peugeot 107 was developed in collaboration with Toyota as part of the 'B-Zero' project, aiming to create a cost-effective small car. It was first introduced at the Geneva Motor Show in 2005 and received a facelift in 2009, followed by another minor update in 2012.
Production
Production Location:
Kolín, Czech Republic (TPCA - Toyota Peugeot Citroën Automobile plant)
Production Years:
2005 - 2014
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