Peugeot 107 1.0i MT 2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 107 Year: 2005 Variant: 1.0i MT Codes Engine Code: 1KR-FE (shared with Toyota Aygo and Citroën C1) 👋 Introduction Market Position Segment: Subcompact city car Target Audience: Budget-conscious urban commuters, first-time car buyers. Competitive Analysis Key Competitors: Citroën C1, Toyota Aygo, Fiat 500, Hyundai i10. Key Features Unique Selling Points: Compact dimensions, excellent maneuverability, fuel efficiency, low running costs, shared platform with Toyota/Citroën. Manual Benefit: Empowers owners and technicians with factory-level knowledge for effective maintenance and repair, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Delivery Method: Instant Download Printability: Full Printable Zoom Capability: Yes Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: 1.0L 1KR-FE, including disassembly, assembly, inspection, and troubleshooting. Transmission: Manual Transmission (MT) system, including clutch, gearbox, and linkages. Brakes: Front and rear brake systems, including hydraulic components, pad replacement, and bleeding procedures. Suspension: Front and rear suspension components, including struts, springs, control arms, and alignment specifications. Steering: Steering system, including rack and pinion, power steering (if applicable), and associated components. Electrical: Comprehensive coverage of the vehicle's electrical system, including battery, charging system, ignition system, lighting, and wiring diagrams. Fuel System: Fuel delivery, injection system, fuel pump, injectors, and fuel filter replacement. Cooling System: Radiator, coolant, thermostat, water pump, and fan operation. Exhaust System: Exhaust manifold, catalytic converter, mufflers, and pipework replacement. Bodywork: Body panel removal and installation, door mechanisms, and interior trim. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep. Troubleshooting: Diagnostic procedures and solutions for common mechanical and electrical faults. Repair: Step-by-step instructions for component repair and replacement. Disassembly Assembly: Detailed instructions for taking apart and reassembling various vehicle systems and components. Cleaning Reinstalling: Procedures for cleaning components and reinstalling them correctly. Specifications: Critical technical specifications, torque values, and clearances. Technical Depth Depth: Comprehensive, suitable for both professional technicians and advanced DIY mechanics. Covers fundamentals to detailed repair. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Resolution: High quality, suitable for printing. Binding Type Binding Style: Digital download, printable as individual pages or the entire document. Paper Type Paper Recommendation: Best printed on standard paper for easy handling and reference. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, DOHC, 12-valve Displacement: 998 cc Bore X Stroke: 71.0 mm x 83.4 mm Compression Ratio: 10.5:1 Performance Horsepower: 68 PS (67 hp; 50 kW) at 6000 rpm Torque: 93 Nm (69 lb-ft) at 3600 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Octane rating typically 95 RON) Lubrication System Oil Capacity With Filter: Approximately 3.5 Liters (consult manual for exact specification) Cooling System Coolant Type: Ethylene Glycol based antifreeze, typically pink or red (e.g., PSA G48 or equivalent). 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Automated Manual: An automated manual transmission (often called '2-Tronic') was also available on some models, but this manual specifies the MT. Features Clutch Type: Single dry plate, hydraulically operated Gear Ratios: Detailed gear ratios are available within the manual. Fluid Specifications Transmission Fluid: GL-4 75W-90 or 75W-80 manual transmission fluid (consult manual for exact Peugeot specification, e.g., PSA B71 2316). 📐 Dimensions Exterior Length: Approx. 3430 mm Width: Approx. 1630 mm Height: Approx. 1470 mm Wheelbase: Approx. 2340 mm Wheel Bolt Pattern: 4x100 Tire Size: Typically 155/65 R14 Weights Curb Weight: Approx. 800-850 kg (depending on trim and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for early models, tested in 2005). Active Features ABS: Available as an option or standard on higher trims. Electronic Stability Control: Not typically standard on this model year. Passive Features Airbags: Driver and passenger airbags, side airbags (optional or standard depending on market). Seatbelts: Pre-tensioning seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player (optional), often with 2 or 4 speakers. Driver Assistance Parking Sensors: Not typically fitted as standard. Connectivity Bluetooth: Not usually available on this early model. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000-15,000 km or 12 months, whichever comes first (refer to manual for precise interval). Air Filter: Check at 10,000 km, replace as needed or at scheduled interval (e.g., 30,000 km). Spark Plugs: Typically replaced every 60,000 km (check manual for specific plug type and interval). Coolant Replacement: Initial replacement at 4 years or 120,000 km, then every 2-4 years or 60,000 km (refer to manual). Fluid Specifications Brake Fluid: DOT 4 (Low Viscosity) (consult manual for exact Peugeot specification). Power Steering Fluid: Not typically equipped with hydraulic power steering; electric power steering uses no fluid. Windshield Washer Fluid: Water-based washer fluid with antifreeze properties in cold climates. Known Issues Engine Mounts: Can wear...
Radiator, coolant, thermostat, water pump, and fan operation.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipework replacement.
Bodywork:
Body panel removal and installation, door mechanisms, and interior trim.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep.
Troubleshooting:
Diagnostic procedures and solutions for common mechanical and electrical faults.
Repair:
Step-by-step instructions for component repair and replacement.
Disassembly Assembly:
Detailed instructions for taking apart and reassembling various vehicle systems and components.
Cleaning Reinstalling:
Procedures for cleaning components and reinstalling them correctly.
Specifications:
Critical technical specifications, torque values, and clearances.
Technical Depth
Depth:
Comprehensive, suitable for both professional technicians and advanced DIY mechanics. Covers fundamentals to detailed repair.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Resolution:
High quality, suitable for printing.
Binding Type
Binding Style:
Digital download, printable as individual pages or the entire document.
Paper Type
Paper Recommendation:
Best printed on standard paper for easy handling and reference.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, DOHC, 12-valve
Displacement:
998 cc
Bore X Stroke:
71.0 mm x 83.4 mm
Compression Ratio:
10.5:1
Performance
Horsepower:
68 PS (67 hp; 50 kW) at 6000 rpm
Torque:
93 Nm (69 lb-ft) at 3600 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Octane rating typically 95 RON)
Lubrication System
Oil Capacity With Filter:
Approximately 3.5 Liters (consult manual for exact specification)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze, typically pink or red (e.g., PSA G48 or equivalent).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MT)
Optional
Automated Manual:
An automated manual transmission (often called '2-Tronic') was also available on some models, but this manual specifies the MT.
Features
Clutch Type:
Single dry plate, hydraulically operated
Gear Ratios:
Detailed gear ratios are available within the manual.
Fluid Specifications
Transmission Fluid:
GL-4 75W-90 or 75W-80 manual transmission fluid (consult manual for exact Peugeot specification, e.g., PSA B71 2316).
📐 Dimensions
Exterior
Length:
Approx. 3430 mm
Width:
Approx. 1630 mm
Height:
Approx. 1470 mm
Wheelbase:
Approx. 2340 mm
Wheel Bolt Pattern:
4x100
Tire Size:
Typically 155/65 R14
Weights
Curb Weight:
Approx. 800-850 kg (depending on trim and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for early models, tested in 2005).
Active Features
ABS:
Available as an option or standard on higher trims.
Electronic Stability Control:
Not typically standard on this model year.
Passive Features
Airbags:
Driver and passenger airbags, side airbags (optional or standard depending on market).
Seatbelts:
Pre-tensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player (optional), often with 2 or 4 speakers.
Driver Assistance
Parking Sensors:
Not typically fitted as standard.
Connectivity
Bluetooth:
Not usually available on this early model.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km or 12 months, whichever comes first (refer to manual for precise interval).
Air Filter:
Check at 10,000 km, replace as needed or at scheduled interval (e.g., 30,000 km).
Spark Plugs:
Typically replaced every 60,000 km (check manual for specific plug type and interval).
Coolant Replacement:
Initial replacement at 4 years or 120,000 km, then every 2-4 years or 60,000 km (refer to manual).
Fluid Specifications
Brake Fluid:
DOT 4 (Low Viscosity) (consult manual for exact Peugeot specification).
Power Steering Fluid:
Not typically equipped with hydraulic power steering; electric power steering uses no fluid.
Windshield Washer Fluid:
Water-based washer fluid with antifreeze properties in cold climates.
Known Issues
Engine Mounts:
Can wear prematurely, leading to vibration and knocking noises.
Clutch Wear:
Clutch can wear out faster than expected in heavy city driving.
Rear Wheel Bearings:
May develop noise and require replacement over time.
Door Hinges And Latches:
Can become stiff or seize due to lack of lubrication or wear.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a historic French manufacturer, is known for its innovative design and engineering, particularly in the small car segment.
Model Evolution
Peugeot 107 Development:
The 107 was developed in collaboration with Toyota and PSA Peugeot Citroën (now Stellantis) as part of the 'B-Zero' project, aimed at creating an affordable, fuel-efficient city car.
Production
Manufacturing Location:
Manufactured at the Kolín plant in the Czech Republic, shared with the Citroën C1 and Toyota Aygo.
Production Years
First Generation:
2005-2014
🏆 Awards & Recognition
Recognitions
Overall Perception:
Praised for its economy and urban maneuverability, but criticized for its basic interior and refinement.
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