🏷️ Basic Information Identification Make: Polaris Model: Sportsman 700 EFI & Sportsman 800 EFI Year: 2005 Codes Vehicle Platform Code: AWD Sportsman Twin 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Polaris owners seeking comprehensive maintenance and repair information Competitive Analysis Value Proposition: Cost-effective alternative to dealership service, providing factory-level repair data for a fraction of the cost. Key Features Accessibility: Instant digital download eliminates wait times and shipping costs. Ease Of Use: Designed for various skill levels with clear, easy-to-follow instructions. Content Source: Based on official factory service manuals and expert-created content. 📋 Manual Details Coverage Areas Model Coverage: 2005 Polaris Sportsman 700 EFI, 2005 Polaris Sportsman 800 EFI Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service/Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (PVT), Drivetrain (AWD, Differentials) Chassis And Suspension: Frame, Front Suspension (A-arms), Rear Suspension (IRS), Shocks, Steering System Brakes And Wheels: Hydraulic Disc Brakes (Front & Rear), Parking Brake, Wheel Hubs, Tires Electrical And Ignition: Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System, EFI Control Module (ECU), Sensors, Wiring Diagrams Body And Trim: Body Panels, Fenders, Seat, Handlebars, Racks Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Spark Plug Service, Lubrication Troubleshooting: Diagnostic Charts, Symptom-Based Troubleshooting, Error Code Interpretation (EFI) Repair And Overhaul: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement Assembly And Disassembly: Step-by-step instructions for disassembling and reassembling major components and sub-assemblies Technical Depth Diagnostic Capabilities: Advanced diagnostics for EFI system, sensor testing, component resistance and voltage checks Rebuild Procedures: Detailed specifications and procedures for complete engine and transmission rebuilds Electrical Schematics: Comprehensive and detailed wiring diagrams for all electrical systems Torque Specifications: Precise torque values for all critical fasteners and bolt connections Alignment And Calibration: Procedures for steering alignment and potential EFI system calibrations 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable pages for workshop use Binding Type Binding Type: Not Applicable (Digital) Paper Type Paper Type: Not Applicable (Digital) Searchability Text Search: Searchable PDF content for quick information retrieval Illustrations Image Quality: Clear, step-by-step illustrations and diagrams ⚙️ Engine Specifications Primary Engine 700 Engine Type: 4-Stroke DOHC V-Twin Displacement Cc: 683 Bore X Stroke Mm: 83 x 64.2 Cooling System: Liquid-Cooled Primary Engine 800 Engine Type: 4-Stroke SOHC V-Twin Displacement Cc: 774 Bore X Stroke Mm: 85 x 69 Cooling System: Liquid-Cooled Performance 700 Horsepower Hp: Approx. 50 Performance 800 Horsepower Hp: Approx. 55 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Ignition System Ignition Type: Electronic CDI (Capacitor Discharge Ignition) Oil Specifications Engine Oil Type: SAE 0W-40 Synthetic recommended for wide temperature range. SAE 10W-40 API SG or higher also acceptable. Oil Capacity L: Approx. 2.5 (with filter change) 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Features Drive Modes: High, Low, Neutral, Reverse, Park Drivetrain Drive System: On-Demand AWD (All-Wheel Drive) with 2WD Option Differential: Sealed Desmodromic (s-D) front differential Final Drive Type: Shaft Drive 📐 Dimensions Exterior Length In Length: 83 Exterior Width In Width: 45.2 Exterior Height In Height: 47 Wheelbase In Wheelbase: 50.5 Ground Clearance In Ground Clearance: 11.5 Dry Weight Lbs Dry Weight: 665 (700 EFI), 680 (800 EFI) Cargo Capacity Lbs Front Rack: 100 Rear Rack: 200 Towing Capacity Lbs Towing Capacity: 1500 Fuel Capacity Gal Fuel Capacity: 4.1 🛡️ Safety Features Ratings Atv Classification: Class I Utility ATV Active Features Braking System: Hydraulic disc brakes front and rear with dual-piston calipers, Sealed hydraulic rear brake system with integrated parking brake. Passive Features Lighting: Dual 35W Halogen headlights, 30W Halogen taillight/brake light Footwells: Aggressive floorboard serrations for grip Warnings Operator Safety: Always wear a helmet and appropriate protective gear. Read manual before operation. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster displaying speedometer, tachometer, odometer, trip meter, fuel level, AWD indicator, and diagnostic codes. Driver Assistance Efi System: Electronic Fuel Injection provides optimized fuel delivery for improved performance, throttle response, and cold-weather starting. Connectivity Diagnostic Port: Diagnostic port for reading EFI error codes, facilitating troubleshooting. 🔧 Maintenance Service Intervals Initial Break In: First 10 hours or 200 miles: change engine oil and filter, inspect drive belt, check all fasteners and fluid levels. Regular Maintenance: Engine oil and filter change: every 6 months or 100 hours. Air filter cleaning/replacement: every 12 months or 100 hours. Spark plug inspection/replacement: every 12 months or 100 hours. Inspect drive belt: every 6 months or 100 hours. Grease suspension and steering components: every 6 months or 100 hours. Fluid Specifications Transmission Oil: Polaris AGL Synthetic Gearcase Lubricant (or equivalent SAE 80W-90 hypoid gear oil) Coolant Type: Ethylene Glycol...